Integrating smoke control dampers and fans


View the full story, including all images and figures, in our monthly digital edition


Coordination between fans and dampers in smoke control systems requires consideration of the installation geometry, control sequence of operation, and sensor locations. There are both mechanical and electrical concerns. Among the basics are fan volume and pressures, damper tolerance to the pressures, and straight duct entrances to the equipment.

Smoke control system design and installation is multi-disciplined and complicated. Care with details is required in design, installation, and commissioning to ensure integration of components.

This article covers some of the smoke control basics of atria, air handling units (AHUs), shafts, vestibules, and stairwells. Figure 1 shows these typical smoke control systems. Each of the subsystems requires different control methods.


Atria and large spaces have large volumes, and exhaust is the best way to remove smoke from the occupied space. Unless natural ventilation is employed, make-up air dampers are installed in the lower side walls (see the lower left grey components in Figure 1).

If a fire occurs, the fire alarm system signals the atria exhaust system to start. As the exhaust fan starts, its discharge damper opens simultaneously (a barometric damper may be used instead of an actuated damper). In addition to the fan's discharge damper, a make-up damper in the space must open. Fresh air is pulled in to replace the smoke—typically via louvers located in the lower walls of the atria. There are several ways to wire fire alarms to fans and actuators; see Figure 2 for an example.

AHU Shutdown

Regardless if AHUs are on or off, smoke will spread via the ducts and shafts (see Figure 3). As smoke cools, it drops and moves—both horizontally and vertically—down shafts and stairwells. If the AHUs are on, the smoke will spread even faster. In addition, open ducts allow passive airflow, supplying oxygen to the fire. For these reasons, smoke control dampers should be installed in all shaft penetrations. Dampers should close when the AHUs shut down to prevent the spread of smoke and feeding of oxygen to a fire.

Engineered smoke control systems

In an engineered smoke control system (such as a zoned smoke control system), the damper actuators are under automatic control of the smoke control panel. The dampers may open or close upon command from the automatic programming, or from command by the firefighters' smoke control system panel. Indication of open or closed status is achieved using actuator auxiliary switches, damper blade switches, or proximity switches.

Unless otherwise required by the International Building Code (IBC) 2006, Section 909, Smoke Control Systems , fans to spaces are typically shut down to (1) avoid fanning the fire with oxygen, and (2) prevent smoke from moving around the building. Wherever the ducts go through fire and smoke walls or barriers, combination fire and smoke dampers are installed.

It is common to find a static pressure (SP) sensor placed two-thirds of the way down the duct to control the inlet guide vanes or VFD to maintain pressure for the VAV boxes. In Figure 1, this is the blue sensor labeled SP1.

The same sensor can be used as a high-pressure limit for the fan. Take care to ensure that the controls contractor, concentrating on temperature control rather than smoke control, has not incorrectly programmed the system to use this sensor as a high limit for fan pressure.

If the main shaft smoke damper (D1 in Figure 1) closes, SP1 will not be able to sense the high static at the fan discharge. Alternately, if all the floor dampers close, then SP1 cannot sense the high pressure. As a result, the AHU walls and/or any ductwork between them and D1 can over-pressurize and blow out the seams of the duct. This is the number-one problem that contractors and commissioning agents report in fan-damper coordination. To help avoid this problem, install an additional sensor (e.g., SP2 in Figure 1) in the fan discharge, before any damper.

Stairwell pressurization

It is critically important to prevent smoke in stairwells, as they are the primary means of egress in the event of a fire.

Barometric control. There are several different construction methods for stairwells. In high-rise buildings with vestibules (see Figure 4), the goal is to keep the stairwell air pressure positive with respect to the vestibules, and the vestibules positive with respect to the occupied floors. This keeps smoke from traveling toward the stairwell. There can be a single stairwell fan that pushes air toward the vestibule, or two fans: one for the stairwell and one for the vestibule. A duct runs from the vestibule fan with a takeoff to each vestibule. A simple blast gate can be used for balancing.

When a fire alarm occurs, the stairwell fan starts and pressurizes the stairwell. A barometric damper relieves excess pressure. When doors open, the barometric damper closes and pressure is maintained.

Barometric dampers are lightweight and quite sensitive. Corrosion can occur over time without proper maintenance and can interfere with operation. One way to protect a barometric damper is to have an actuated damper in series on the exterior. The actuated damper opens fully, and the barometric damper relieves overpressure. The wiring is similar to that shown in Figure 2 for the motor and one actuator.

Figure 5 shows a geometric arrangement that does not allow correct coordination of pressures. The exit door end of the corridor must be maintained from 0.05-in. water gauge (IBC requirement) to 0.15-in. water gauge (some local requirements). There is pressure drop in the stairwell and corridor. The fan blows straight into the relief damper and the pressure at the top of the stairwell is too high. A duct must be installed to deliver the air, and outlets at appropriate locations would allow more even pressures.

Proportional damper control. A more common stairwell design features doors that connect directly to the occupied space or lobby. In this scenario, a fan must be large enough to push a volume of air against space pressure through at least one open floor door. The pressure required to do so varies with the occupied space pressure, which is often positive and could push smoke into the stairwell.

The fan may be constant volume or have a VFD. It is likely that air must be injected at various points up the stairwell via a duct. Two-stage motors or two fans may be used; for example, when the outside exit door opens, the high-speed windings or the second fan turns on to maintain the pressure in the stairwell.

In most cases, a duct is run the length of the stairwell and proportionally actuated dampers are used to control pressure (see Figure 6). Typically, there is one damper for every three to five floors.

In the event of a fire, the fan is on and the damper actuators are powered. When an exit door opens and air starts to flow into the floor, stairwell pressure drops and the dampers modulate open to maintain pressure. The damper nearest the open door will provide more air at the point it is needed.

The duct may be run within the stairwell or within a shaft in a wall adjacent to the stairwell shaft.

Codes and standards

Smoke exhaust fans must be rated and certified by the manufacturer for the temperatures to which they are to be exposed.1 In addition, fans must have smoke detectors in their inlets to stop them and prevent them from injecting smoke into a protected compartment. Smoke exhaust fans are UL793 listed for operation at 500 F (260 C) for 4 hr or 1,000 F (538 C) for 1 hr. Fan status and on-off-auto override switches are required at the firefighters' smoke control panel.

All dampers used in smoke control systems must be listed to UL555S.2 However, exceptions are sometimes granted when the dampers will not be applied at high temperatures, or when they do not need to be low-leakage smoke rated (e.g., the barometric and outside air dampers used to relieve pressure at the top of a stairwell).

The connections to and from fans and dampers must take system effect into account. High pressure losses due to construction geometry can cause insufficient pressure. About three duct diameters upstream of a fan and one duct diameter per 1,000 fpm velocity downstream are required to avoid system effect.

Author Information
Belke is director—damper products, at Greenheck Fan Corp., and is the AMCA chair for life safety code action review. He has written numerous articles about life safety dampers and has presented on the topic in eight countries.
Felker is fire and smoke product manager at Belimo Americas. He is a 30-year member of ASHARE and a member of NFPA and the International Code Council (ICC). He has been involved in control system design and installation for more than 40 years.

The Top Plant program honors outstanding manufacturing facilities in North America. View the 2015 Top Plant.
The Product of the Year program recognizes products newly released in the manufacturing industries.
Each year, a panel of Control Engineering and Plant Engineering editors and industry expert judges select the System Integrator of the Year Award winners in three categories.
Pipe fabrication and IIoT; 2017 Product of the Year finalists
The future of electrical safety; Four keys to RPM success; Picking the right weld fume option
A new approach to the Skills Gap; Community colleges may hold the key for manufacturing; 2017 Engineering Leaders Under 40
Control room technology innovation; Practical approaches to corrosion protection; Pipeline regulator revises quality programs
The cloud, mobility, and remote operations; SCADA and contextual mobility; Custom UPS empowering a secure pipeline
Infrastructure for natural gas expansion; Artificial lift methods; Disruptive technology and fugitive gas emissions
Power system design for high-performance buildings; mitigating arc flash hazards
VFDs improving motion control applications; Powering automation and IIoT wirelessly; Connecting the dots
Natural gas engines; New applications for fuel cells; Large engines become more efficient; Extending boiler life

Annual Salary Survey

Before the calendar turned, 2016 already had the makings of a pivotal year for manufacturing, and for the world.

There were the big events for the year, including the United States as Partner Country at Hannover Messe in April and the 2016 International Manufacturing Technology Show in Chicago in September. There's also the matter of the U.S. presidential elections in November, which promise to shape policy in manufacturing for years to come.

But the year started with global economic turmoil, as a slowdown in Chinese manufacturing triggered a worldwide stock hiccup that sent values plummeting. The continued plunge in world oil prices has resulted in a slowdown in exploration and, by extension, the manufacture of exploration equipment.

Read more: 2015 Salary Survey

Maintenance and reliability tips and best practices from the maintenance and reliability coaches at Allied Reliability Group.
The One Voice for Manufacturing blog reports on federal public policy issues impacting the manufacturing sector. One Voice is a joint effort by the National Tooling and Machining...
The Society for Maintenance and Reliability Professionals an organization devoted...
Join this ongoing discussion of machine guarding topics, including solutions assessments, regulatory compliance, gap analysis...
IMS Research, recently acquired by IHS Inc., is a leading independent supplier of market research and consultancy to the global electronics industry.
Maintenance is not optional in manufacturing. It’s a profit center, driving productivity and uptime while reducing overall repair costs.
The Lachance on CMMS blog is about current maintenance topics. Blogger Paul Lachance is president and chief technology officer for Smartware Group.
The maintenance journey has been a long, slow trek for most manufacturers and has gone from preventive maintenance to predictive maintenance.
This digital report explains how plant engineers and subject matter experts (SME) need support for time series data and its many challenges.
This digital report will explore several aspects of how IIoT will transform manufacturing in the coming years.
Maintenance Manager; California Oils Corp.
Associate, Electrical Engineering; Wood Harbinger
Control Systems Engineer; Robert Bosch Corp.
This course focuses on climate analysis, appropriateness of cooling system selection, and combining cooling systems.
This course will help identify and reveal electrical hazards and identify the solutions to implementing and maintaining a safe work environment.
This course explains how maintaining power and communication systems through emergency power-generation systems is critical.
click me