PLCs, PACs

Figure 3: Realizing the benefit of providing an easy upgrade path, Emerson designed the latest RX3i platform to have the same footprint as existing 90-30 systems and accept both legacy and new I/O modules. Courtesy: Emerson
PLCs, PACs January 7, 2020

Modern controllers ease upgrades

Legacy industrial automation systems must eventually be ripped and replaced or upgraded. See four challenges and five benefits of upgrades using modern controllers.

By Vibhoosh Gupta
Figure 3: The control and operator interface components found on OEM equipment may vary from the overall plant’s supervisory control and data acquisition (SCADA) system yet must be closely integrated. Courtesy: Tesco Controls Inc.
System Integrators December 23, 2019

Strategies for integrating OEM equipment in water/wastewater projects

System integrators face common challenges with incorporating original equipment manufacturers (OEM) equipment into automation projects, but there are some proven strategies to drive success.

By Stephen Goldsworth
Diagram of a spray dryer system. Courtesy: McEnery Automation
System Integrators December 20, 2019

System integrator upgrades spray dryer controls

Control system upgrade of spray dryer improves product quality and profitability.

By Michael McEnery
Diagram of a procedural batch process. Courtesy: ECS Solutions
System Integrators December 19, 2019

Designing an equipment model

System integrator offers expert advice on designing equipment and procedural batch models.

By John Parraga
Figure 1: Robotic material handling and custom automation was part of an upgrade for a thermoforming customer in the food and beverage industry. The new automation was to fit between and connected to two existing manufacturing processes on multiple production lines in a 24/7 operation. Courtesy: Applied Manufacturing Technologies
HMI, OI December 13, 2019

Revamped HMI provides better process control, operator compliance

System integrators should do a deep dive into the customer’s manufacturing process with detailed conversations and clarification of expectations during the design phase of any project.

By Rick Vanden Boom
Figure 1: This figure depicts how a single Type 1 hypervisor manages two virtual OSs on an industrial controller, a RTOS for real-time control and a guest OS for edge processing. Courtesy: Emerson
Virtualization, Cloud Analytics December 4, 2019

Industrial virtualization heads to the plant floor

End users are comfortable with virtualization in their information technology (IT) server rooms and desktops, and many similar benefits now can be realized with industrial programmable logic controllers (PLCs) and programmable automation controllers (PACs).

By Vibhoosh Gupta
Optimation provided engineering, controls programming and design, and skilled trade’s installation services, which included mechanical, electrical and construction management support, as well as control panel, pipe supports and frame fabrication. Courtesy: Optimation Technology Inc.
System Integrators November 27, 2019

System integrator upgrades complex batch system

Canadian food & beverage company, Grober Nutrition, expanded to the U.S. with the help of Optimation Technology Inc., and keeps growing.

By Jennifer Palumbo
Figure 1: Data acquisition network connections. Courtesy: Maverick Technologies
Data Acquisition, DAQ November 26, 2019

Eight data acquisition best practices

To discover which real-time data adds value to improve operational efficiencies and increase competitive edge in the marketplace, first understand data acquisition systems and consider the eight essential best practices for data acquisition success

By Brian E. Bolton
Courtesy: Chris Vavra, CFE Media
Maintenance October 17, 2019

Predicting the end of unplanned downtime

Any unscheduled downtime will cause a major headache for engineers in the food and beverage manufacturing sector, but predictive maintenance can be a remedy.

By John Rowley
Control system trends drive the future of automation by easier integration, connectivity, and advanced intelligences. Courtesy: L&T Technology Services
IIoT, Industrie 4.0 September 13, 2019

Future of industrial automation: discern the possibilities, potential

Industrial automation is on the threshold of a new revolution, moving through rapid technology changes, adoption of new systems and networking architectures and looking toward interoperability of devices and systems.

By Dr. Keshab Panda