Turning down the lights

12/01/2008


View the full story, including all images and figures, in our monthly digital edition

Parking structures are significant users of electrical energy for lighting and can be a political hot-potato because they typically are illuminated 24 hours a day and, due to their open nature, are quite visible to the public. Due to the visibility and long operational hours, conservation of energy for lighting systems can contribute to both a savings in operating costs and a reduction of greenhouse gas emissions from the power plants that generate the power to operate these lighting systems. Another perk: tax deductions and rebates from local utilities for lighting retrofits.

Conservation of energy for parking garage lighting systems involves the use of energy-efficient light sources and automated controls to turn off lights when they are not needed. Automatic controls to detect daylight contributions can turn off the lights on the perimeter of the garage or, if adequate daylighting penetrates the garage, turn them off entirely to save energy.

Motion sensors may be used to turn the parking garage lights to full output when cars or people enter the garage and automatically turn off or turn down the lights when the garage is not occupied. Motion sensors are not practical for completely extinguishing metal halide or high-pressure sodium lamps because they take 10 to 20 minutes to restrike, but they may be used to dial down the light output by approximately 50% when the space is unoccupied. Photocells may be used for the top decks of the parking garage to turn the upper garage lights on at dusk and off at dawn.

Reducing the lights to 50% of their nominal lighting output when the facility is unoccupied could save 25% to 40% on lighting operational costs. For above-ground, open parking garages (20% of perimeter wall area is open at each level), lights near perimeter wall openings could turn off when there is adequate daylight infiltration. Computer calculations of daylight infiltration indicate that light fixtures within 30 ft of a perimeter wall opening could be turned off entirely, even on cloudy days. Light fixtures in the area of 30 to 60 ft from a perimeter wall opening could be turned off if a photocell mounted on an interior column at 5 ft above the floor measures adequate daylight infiltration (more than 20 foot candles). Those lights would turn back on if the daylight infiltration fell below 5 foot candles.

Lighting selection

Parking structures are typically lighted 24 hours per day, 7 days a week, or 8,760 hours per year, which makes the electrical utility cost the first or second largest expense for parking structure operation. The typical parking facility lighting system consists of 150 W metal halide or high-pressure sodium fixtures with a total input wattage of approximately 190 W per fixture, including the ballast power consumption. These metal halide fixtures may be placed on a spacing of approximately 30 ft by 30 ft (one every 900 sq ft). A 1,000-car parking structure will have approximately 360 light fixtures in the general parking areas. The total annual power consumption for this sample parking facility would be approximately 600,000 kWh. With an energy cost of $0.08 per kWh, the annual utility cost would be about $48,000 and could vary considerably in areas where energy costs are higher, such as on the East and West Coasts where utility costs are nearly double the national average.

Substituting more energy-efficient light sources also can reduce lighting operational costs. A light fixture with four 4-ft-long T8 lamps or two T5HO lamps will have nearly equivalent maintained illuminance as a 150 W metal halide or high-pressure sodium fixture. The energy consumption of the fluorescent fixture is 112 W for the T8 fixture or 123 W for the T5HO fixture, compared to 190 W for the metal halide or high-pressure sodium fixture. Therefore, there is a 41% energy savings for the T8 fixture or 35% savings for the T5HO fixture. However, fluorescent lamps lose light output in cold weather and can be used only in enclosed fixtures equipped with low temperature ballasts, where the temperature is frequently below freezing.

LED light fixtures are not impacted by cold weather and use 128 input W, resulting in an energy cost savings of approximately 33% compared to 150 W metal halide or high-pressure sodium fixtures. The unit cost of LED fixtures is three to four times the cost of a high-intensity discharge fixture, which generally precludes their widespread use.

Retrofitting parking structure lighting with automatic controls and more energy-efficient light sources not only reduces parking facility operational costs, but it also minimizes the need to expand power plants that contribute to global warming.


Author Information

Monahan is vice president at


Reducing greenhouse gases

According to the U.S. Climate Action Report (U.S. Dept. of State, May 2002), greenhouse gases are accumulating in the atmosphere as a result of human activities, so both politicians and the general public have become more aware of global warming issues.

In 1999, greenhouse gas emissions were about 12% above emissions in 1990. Carbon dioxide accounts for 82% of greenhouse gas emissions, which is produced primarily as a byproduct of fossil fuel combustion in automobiles, factories, and power plants.

A reduction of power consumption by parking garage lighting systems will contribute to a reduction of fossil fuel consumption in power plants, resulting in a smaller amount of greenhouse gases produced.

Potential tax credits for retrofits

The EPACT 2005 energy legislation enacted by Congress on Jan. 1, 2006, provides a tax deduction for lighting retrofits that reduce energy consumption by 25% to 40% of the maximum lighting power density indicated in the International Energy Conservation Code (IECC). The maximum lighting power density (LPD) for parking structure lighting is 0.3 W per sq ft.

If the LPD is 0.225, the tax deduction is $0.30 per sq ft of floor area or the cost of the lighting installation, whichever is less. If the LPD is 0.18, the tax deduction is $0.60 per sq ft or the cost of the lighting installation, whichever is less. The tax deduction is prorated for LPD in between those values. The installation must be completed by Dec. 31, 2013 (the deadline recently was extended as part of the Emergency Economic Stabilization Act of 2008.)

Case study: clashing codes

By Ken Lovorn, PE, Lovorn Engineering Assoc. Inc., Pittsburgh

Some municipalities have specific regulations regarding lighting levels in parking garages to improve the safety of the garage patrons. One city requires every point in the parking garage to have a minimum of 5 foot candles at 5 ft. This requirement covers any and all areas of a garage in which garage patrons park, drive, or walk in their use of the facility.

Application of this regulation to a typical parking garage can result in an average lighting level of 10 to 12 foot candles and a maximum lighting level that can exceed 20 foot candles.

Also applicable to the lighting system in this garage is the lighting power density (LPD) of 0.3 W per sq ft as indicated in the International Energy Conservation Code (IECC). Some states consider the IECC LPD as a code that should be followed like any other code governing a facility's design and construction. However, in Pennsylvania, the IECC has been adopted by law so that enforcement of its requirements is mandatory.

For this particular installation, the garage was existing and the lighting was being retrofitted to meet both the city requirements for minimum lighting levels and the IECC requirements for maximum power density. After attempting to achieve both the maximum LPD and the minimum lighting levels with known types of parking garage lighting fixtures, designers found that it would be impossible to achieve both requirements with one fixture type.

The IECC maximum LPD was easily met, given the poor reflectances, low ceiling heights, and structural obstructions, by simply using more fixtures with a lower lumen output. The minimum lighting level of 5 foot candles was easily met by using a similar fixture with a higher lumen output. In every case, however, meeting the maximum LPD and the minimum lighting level at every point was not possible using one fixture type with the same lumen output.



No comments
The Top Plant program honors outstanding manufacturing facilities in North America. View the 2015 Top Plant.
The Product of the Year program recognizes products newly released in the manufacturing industries.
The Engineering Leaders Under 40 program identifies and gives recognition to young engineers who...
Your leaks start here: Take a disciplined approach with your hydraulic system; U.S. presence at Hannover Messe a rousing success
Hannover Messe 2016: Taking hold of the future - Partner Country status spotlights U.S. manufacturing; Honoring manufacturing excellence: The 2015 Product of the Year Winners
Inside IIoT: How technology, strategy can improve your operation; Dry media or web scrubber?; Six steps to design a PM program
Getting to the bottom of subsea repairs: Older pipelines need more attention, and operators need a repair strategy; OTC preview; Offshore production difficult - and crucial
Digital oilfields: Integrated HMI/SCADA systems enable smarter data acquisition; Real-world impact of simulation; Electric actuator technology prospers in production fields
Special report: U.S. natural gas; LNG transport technologies evolve to meet market demand; Understanding new methane regulations; Predictive maintenance for gas pipeline compressors
Warehouse winter comfort: The HTHV solution; Cooling with natural gas; Plastics industry booming
Managing automation upgrades, retrofits; Making technical, business sense; Ensuring network cyber security
Designing generator systems; Using online commissioning tools; Selective coordination best practices

Annual Salary Survey

Before the calendar turned, 2016 already had the makings of a pivotal year for manufacturing, and for the world.

There were the big events for the year, including the United States as Partner Country at Hannover Messe in April and the 2016 International Manufacturing Technology Show in Chicago in September. There's also the matter of the U.S. presidential elections in November, which promise to shape policy in manufacturing for years to come.

But the year started with global economic turmoil, as a slowdown in Chinese manufacturing triggered a worldwide stock hiccup that sent values plummeting. The continued plunge in world oil prices has resulted in a slowdown in exploration and, by extension, the manufacture of exploration equipment.

Read more: 2015 Salary Survey

Maintenance and reliability tips and best practices from the maintenance and reliability coaches at Allied Reliability Group.
The One Voice for Manufacturing blog reports on federal public policy issues impacting the manufacturing sector. One Voice is a joint effort by the National Tooling and Machining...
The Society for Maintenance and Reliability Professionals an organization devoted...
Join this ongoing discussion of machine guarding topics, including solutions assessments, regulatory compliance, gap analysis...
IMS Research, recently acquired by IHS Inc., is a leading independent supplier of market research and consultancy to the global electronics industry.
Maintenance is not optional in manufacturing. It’s a profit center, driving productivity and uptime while reducing overall repair costs.
The Lachance on CMMS blog is about current maintenance topics. Blogger Paul Lachance is president and chief technology officer for Smartware Group.
This article collection contains several articles on the vital role that compressed air plays in manufacturing plants.
This article collection contains several articles on the Industrial Internet of Things (IIoT) and how it is transforming manufacturing.
This article collection contains several articles on strategic maintenance and understanding all the parts of your plant.
click me