Pick up chips

  • Problem: After drilling and tapping a blind hole, chips are left in the bottom of the hole. Is there an easy way to remove the chips short of trying to blow them out?

  • Solution: Hold an allen wrench with a bar magnet. Lower the long end of the wrench into the blind hole. The chips are attracted to the wrench and easily removed from the blind hole.

    • Contributor: Ken Fleming, Sealed Air Corp., Hodgkins, IL.

      Stuck gasket
      • Problem: While working on a piece of machinery that runs hot and needs gasket replacement, the gasket often sticks and must be scraped off. Is there a way to prevent the gasket from sticking?

      • Solution: Before placing the gasket, lightly coat it with some grease. Future removal should not require any scraping.

        • Contributor: Jeff Jennings, West Point Stevens Graphics, West Point, GA.

          Tank of air
          • Problem: Many times there is a need for compressed air, but there is no source. How can you have a portable source of compressed air in remote locations?

          • Solution: Take a used propane tank and deodorize it. Remove the fittings and attach a tee, quick disconnect, and a tire valve stem. Use the stem to charge the tank and connect a hose with the quick disconnect for a source of compressed air.

            • Contributor: Ralph Bauer, JM Originals, Ellenville, NY.

              Safety First...

              In all cases, even if not specifically mentioned in the writeups, verify that the tip does not violate any relevant code, standard, or practice. Always use the appropriate safety equipment and procedures when applying the maintenance tips.

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