Solid-state circuits still create a buzz
In the beginning, there were tubes, in which a stream of electrons flowing through the near-vacuum space inside was controlled by voltage charges on metal plates and grids. Then there were solid state circuits. Many of us grew up with those buzz-words heralding anything that was purportedly "state of the art.
In the beginning, there were tubes, in which a stream of electrons flowing through the near-vacuum space inside was controlled by voltage charges on metal plates and grids.
Then there were solid state circuits. Many of us grew up with those buzz-words heralding anything that was purportedly "state of the art." Solid state devices such as transistors control electrons as they flow through solid materials. A diode is perhaps the simplest solid state device, but even the most complex large-scale integrated circuits operate on the same principles.
You can make a radio by rectifying the radio frequency signal from a broadcasting station. Rectification is the conversion of ac to dc. In the case of a rapidly varying RF signal, a rectifier strips off the high frequency ac to leave a pulsating dc, which is varying at an audio frequency rate.
Actually, one of the first rectifiers was solid state; it was made out of a lead-sulfide crystal and a very thin wire called a "cat's whisker." The crystal was not a good conductor, nor was it an insulator. It was somewhere in between — a "semiconductor." The point of the whisker was moved around the crystal until a junction was formed.
I actually built a "crystal" radio in my youth from a double edged razor blade and, believe it or not, a bent safety pin. With the point of the pin resting on the anodized part of the blade, the signal was rectified and could actually power sensitive earphones if you were close to the station.
Today's solid state diodes work the same way. They are formed by joining two similar, yet different semiconducting materials (Fig. 1). One material is termed the "N" type; the other the "P" type. The N-type material has a negative charge because its material has an excess of electrons. It is also relatively large — like the crystal or even my razor blade. The substrate in most semiconductors is silicon. However, some high priced, high performance and high frequency semiconductors use gallium arsenide as a substrate. Makers of silicon-based semiconductors use arsenic and phosphorous as dopants to make N-type materials. They use boron as a dopant to make P-type materials.
Current flows in the N-type material in much the same way it flows in a wire, the excess electrons simply move through the material. The P-type material has a positive charge because it has "missing" electrons. It is relatively small — like the cat's whisker or my safety pin. The missing electrons form what some call "holes." Current flows when electrons jump from hole to hole. This is sometimes said that the holes flow the opposite direction from the electrons, which is a difficult concept to grasp. However to simplify it, this is similar to a line of cars in a traffic jam. As each car moves forward, the next car moves up to fill the space left behind. An outside observer might say the spaces are moving backwards, but it's really cars moving forwards. The holes are merely the mechanism by which electrons can move in a P-type material.
Forming the PN junction
When the P-type material and the N-type material are joined together, a PN junction is formed. In the N-type material, only the electrons that are close enough to the junction with the P-type material to be attracted by the positive charge are able to cross over the junction and form what is called "barrier region." The rest of the excess electrons in the N-type material stay where they are, producing a net negative charge.
If we apply a negative voltage to the P-type material, the additional negative charge increases the size of the barrier region and makes it even more difficult to move electrons across the junction (Fig. 2). The impedance is very high and therefore does not allow significant current to flow. This is called a "reverse bias voltage."
Applying a positive voltage to the P-type material, however, attracts more electrons across the junction and allows current to flow in the external circuit. The diode formed by the PN junction is now what is called "forward biased," and has very low impedance (Fig. 3). The ratio between reverse biased impedance and forward biased impedance is at least 10:1 and can be many times higher.
A transistor has two of these PN junctions in series. The center material is very thin, and forms a barrier between the outer two materials. A transistor is made up of an Emitter that emits electrons (or holes), a Base that controls the flow and a Collector that collects the electrons or holes. An NPN transistor has an Emitter and a Collector made of N-type material (Fig. 4). Again, the N-type Emitter material has an excess of free electrons. The P-type material controls the flow of electrons from the Emitter to the Collector.
Just as it does in a diode, when the Emitter-to-Base junction is forward biased, current flows from the Emitter, across the junction to the Base (Fig. 5). With no connection to the Collector, a small amount of Base-to-Collector current flows, just as in a diode.
If the Base-Collector junction has a large reverse bias (high positive voltage on the Collector), the electrons that had migrated across the junction are attracted back to the Collector, and the electrons that crossed into the Base from the Emitter see the high positive voltage on the Collector and are also attracted to it. A small current still flows in the Emitter-Base circuit, but a much larger current flows in the Collector circuit (Fig. 6). The small Emitter-Base bias "controls" a much larger Emitter-Collector current, thus providing amplification of the signal. The Emitter current is the sum of the small Base current and the larger Collector current. The Collector is made physically larger to accommodate the heat generated by the large current and to provide a large target for the free electrons in the Base.
A PNP transistor is essentially the same thing with the polarities reversed. Just as in the previously discussed NPN transistor, a relatively small forward bias on the Emitter-Collector junction controls a larger current through the reverse biased Base-Collector junction. The convention is to describe the current carriers in an NPN transistor as the electrons, while the current carriers in a PNP transistor as the holes. Remembering, however, that the holes are merely spaces where an electron is missing and "hole flow" is in reality just electrons jumping from one hole to another, you can see that the mechanism is essentially the same in both types.
In this article, we have described simple diodes and transistors. However, there are many more variations on both themes. Small changes in mechanical arrangements, bias voltages and materials can make dedicated devices for regulation, impedance matching or high-frequency applications. The same basic theory applies to a small signal device in a cell phone and a high power switch in a variable frequency motor drive.
The Bottom Line...
Semiconductors are neither pure conductor nor pure insulator; they are somewhere in between.
A semiconductor takes on either an N-type or a P-type characteristic, depending on the material used to dope the substrate.
Diodes are formed by joining N and P-type materials.
Transistors are formed by sandwiching one type of material between layers of the opposite type.
Wendell Rice has 25 years of experience as a controls engineer, and works for Parsons Technical Services. He can be reached at (765) 245-5357 or firstname.lastname@example.org .
Jamieson is 2006 IEEE president-elect
Leah H. Jamieson , Ransburg professor of electrical and computer engineering, and associate dean of engineering for undergraduate education at Purdue University in West Lafayette, IN, has been selected as 2006 IEEE president-elect . Jamieson will begin serving as IEEE president on Jan. 1 2007. She will succeed 2006 IEEE president Michael R. Lightner, professor of electrical and computer engineering at the College of Engineering and applied science at the University of Colorado.
Jamieson, an IEEE Fellow, is only the second woman in the history of the IEEE to be chosen for the president-elect position. An IEEE member for 30 years, she presently serves on the IEEE Board of Directors and Executive Committee. She is a member of the Strategic Planning Committee, chairs the new Technologies Directions Committee and holds the position of vice president of the Publication Services and Products Board. Among her many other leadership roles, she has served as vice president of the Technical Activities Board and as president of the IEEE Signal Processing Society.
In addition to her current positions as professor and associate dean at Purdue, Jamieson is co-founder and director of the Engineering Projects in Community Service (EPICS) undergraduate engineering design program, which was initiated at Purdue and has been adopted by 17 universities. For her work with EPICS, she was co-recipient of the U.S. National Academy of Engineering's Gordon Prize for Innovation in Engineering and Technology Education. She has served on advisory committees of the National Science Foundation and on the Board of Directors of the Computing Research Association. She is also a member of the U.S. National Academy of Engineering.
NEMA revises standard for measuring distribution transformer loss
NEMA, has published "TP 2-2005, Standard Test Method for Measuring the Energy Consumption of Distribution Transformers." The document provides a standardized method for measurement of distribution transformer loss to achieve energy efficiency levels outlined in NEMA publication "TP 1, Guide for Determining Energy Efficiency for Distribution Transformers."
"TP 2" was revised to address concerns raised by the Department of Energy with the previous edition. Under the Energy Policy and Conservation Act, DOE was tasked to develop rules to adopt test procedures for measuring the energy efficiency of distribution transformers. These revisions are intended to make TP 2 acceptable to DOE so that it will be adopted as the DOE test procedure.
This revised standard may be purchased from NEMA
EPRI technology receives R&D 100 award
The Electric Power Research Institute (EPRI), three member companies: AmerenUE, Exelon Corp., and South Texas Project Nuclear Operating Co.; and Dominion Engineering, Inc. (DEI) have earned a 2005 R&D 100 Award for ultrasonic cleaning of nuclear fuel, a promising new technology that safely removes deposits from irradiated fuel assemblies in nuclear power plants. The annual awards are given by R&D Magazine for the most outstanding technology developments with commercial potential.
The technology awarded delivers a patented process for removing corrosion products deposited on irradiated nuclear fuel pins using a unique form of ultrasonic technology. The technology was first applied at their nuclear power plants by the three EPRI member companies noted above, using equipment supplied by DEI.
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Annual Salary Survey
Before the calendar turned, 2016 already had the makings of a pivotal year for manufacturing, and for the world.
There were the big events for the year, including the United States as Partner Country at Hannover Messe in April and the 2016 International Manufacturing Technology Show in Chicago in September. There's also the matter of the U.S. presidential elections in November, which promise to shape policy in manufacturing for years to come.
But the year started with global economic turmoil, as a slowdown in Chinese manufacturing triggered a worldwide stock hiccup that sent values plummeting. The continued plunge in world oil prices has resulted in a slowdown in exploration and, by extension, the manufacture of exploration equipment.
Read more: 2015 Salary Survey