Plant Engineering 2017 Maintenance Study
Respondents to the Plant Engineering 2017 Maintenance Study identified six important, high-level findings impacting the manufacturing industries today; access full report.
Respondents to the Plant Engineering 2017 Maintenance Study identified six important, high-level findings impacting the manufacturing industries today:
- Maintenance strategies: Seventy-eight percent of manufacturing facilities follow a preventive maintenance strategy; 61% use a run-to-failure method and 59% use a computerized maintenance management system (CMMS).
- Shutdown schedule: Standard and specialized production machinery are generally shutdown only once or twice each year for scheduled maintenance, while material handling equipment is typically shutdown on a quarterly or monthly basis.
- Unscheduled downtime: The leading cause of unscheduled downtime within respondents’ facilities remains aging equipment (42%), followed by operator error (19%) and lack of time (13%). Some facilities plan to upgrade their equipment and improve/increase training in an effort to decrease downtime.
- Training: Maintenance teams are mostly trained on safety (81%) and basic electrical (70%) and mechanical skills (66%). Other types of training include motors, gearboxes, bearings (58%) and lubrication (56%).
- Technologies: The most common technologies facilities use to monitor/manage maintenance are CMMS (53%), in-house spreadsheets/schedules (52%), and paper records of maintenance reports (39%).
- Outsourcing: The average facility outsources 19% of their maintenance operations, and the leading factors are lack of time/manpower and lack of skills among current staff.
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Annual Salary Survey
Before the calendar turned, 2016 already had the makings of a pivotal year for manufacturing, and for the world.
There were the big events for the year, including the United States as Partner Country at Hannover Messe in April and the 2016 International Manufacturing Technology Show in Chicago in September. There's also the matter of the U.S. presidential elections in November, which promise to shape policy in manufacturing for years to come.
But the year started with global economic turmoil, as a slowdown in Chinese manufacturing triggered a worldwide stock hiccup that sent values plummeting. The continued plunge in world oil prices has resulted in a slowdown in exploration and, by extension, the manufacture of exploration equipment.
Read more: 2015 Salary Survey