Speed changers, drives and gears buck trend

Price, demand and margin trends moved in the same direction for most of the 19 industries in our factory tools and equipment market basket. First of all, average product prices accelerated. The strained budgets that plant engineers manage can testify to that. Only three bucked this inflation trend: saw blades and handsaws, pumps and pumping equipment, and instruments for electrical testing.


Price, demand and margin trends moved in the same direction for most of the 19 industries in our factory tools and equipment market basket. First of all, average product prices accelerated. The strained budgets that plant engineers manage can testify to that. Only three bucked this inflation trend: saw blades and handsaws, pumps and pumping equipment, and instruments for electrical testing.

Second, end-market strength for the industries that buy factory equipment continued to improve. From December 2004 to March 2005, 17 of 19 industries in the PLANT ENGINEERING factory equipment index saw their end markets pick up. Demand headed the wrong way for only two — motors and fluid counting devices. But even then, the shift was so miniscule as to be barely noticeable.

Third, the cost to manufacture either outran or kept pace with prices. As result, production margins were little changed or improved a bit from three months ago. The mechanical power transmission equipment and the speed changers, drives and gears industries were the two exceptions where failing margin grades becoming C and B grades, respectively.

Consider speed changers, drives and gears where average product prices exploded 2.9% from February to March. That was the biggest one-month jump in at least 10 years. Plus, margins got a big boost as industry spending on manufacturing activities fell $1.39 per $100 of market-valued product sold. All told, suppliers have done a good job of passing along inflation woes. For each 1% hike in manufacturing costs, industry prices have increased 0.86%. The portion of costs that hasn't been passed through to buyers has been more than offset by productivity gains and reductions in overhead.

Price/cost/demand roundup

Factory Equipment & Tools Average Product Prices (1) % Change During 12 Months Ending Direct Manufacturing Costs (2) and Margins Grade Growth in U.S. End Markets (3) % Change During 12 Months Ending
Industry 3 months ago Current month Costs are Grade 3 months ago Current month
(1) Average product price changes are calculated from the producer price index for each 6-digit NAICS (North American Industry Classification System) industry from the U.S. Bureau of Labor Statistics.
(2) Analyses of each industry's direct manufacturing cost changes are from Thinking Cap Solutions Inc.'s proprietary Leveraged Metric Intelligence (LMIQ) economic model. The "grade" indicates that recent price/cost changes have produced record high (A+) margins to average margins (C) to record low (F-) margins for the average producer in an industry. Grades of A to A+ mean plant engineers may be able to strike a better bargain with suppliers and better control plant costs.
(3) Growth in U.S. end markets data are estimates of output for the domestic end markets which purchase a given industry's products.
All data prepared and presented by Thinking Cap Solutions, Inc., Port Angeles, WA (telephone: 360-42-6159; e-mail: ebaatz@ice-alert.com).
Hand & edge tools (except saws)0.701.32stableF2.012.67
Saw blades & handsaws-0.14-0.41risingF2.933.34
Metal hardware1.342.07risingF3.743.82
Mechanical power transmission equip.2.133.49risingC12.7712.92
Conveyors & conveying equipment1.713.01risingF-6.206.76
Cranes, hoists & monorail systems1.351.73stableA2.333.40
Industrial trucks (forklifts) & stackers1.291.70risingF2.092.72
Metal cutting machine tools-0.230.34stableF6.536.89
Cutting & machine tool accessories0.490.63stableF8.168.67
Power-driven handtools0.310.49stableF-3.523.98
Welding & soldering equipment1.352.60risingD5.575.91
Pumps & pumping equipment3.562.63stableB4.605.05
Air & gas compressors0.951.38stableD5.696.26
Speed changers, drives & gears1.922.57risingB12.7712.92
Power & specialty transformers0.180.81risingD4.214.22
Motors & generators0.470.97risingD6.696.51
Industrial process controls & equip.1.972.06stableA12.6213.45
Fluid registering & counting devices2.442.72stableB2.982.93
Instruments for electrical testing0.230.22stableA6.827.69

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System Integrator of the Year
Each year, a panel of Control Engineering and Plant Engineering editors and industry expert judges select the System Integrator of the Year Award winners in three categories.
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Electrical standards, robots and Lean manufacturing, and how an aluminum packaging plant is helping community growth.
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Annual Salary Survey

Before the calendar turned, 2016 already had the makings of a pivotal year for manufacturing, and for the world.

There were the big events for the year, including the United States as Partner Country at Hannover Messe in April and the 2016 International Manufacturing Technology Show in Chicago in September. There's also the matter of the U.S. presidential elections in November, which promise to shape policy in manufacturing for years to come.

But the year started with global economic turmoil, as a slowdown in Chinese manufacturing triggered a worldwide stock hiccup that sent values plummeting. The continued plunge in world oil prices has resulted in a slowdown in exploration and, by extension, the manufacture of exploration equipment.

Read more: 2015 Salary Survey

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