Safety First

In all cases, even if not specifically mentioned in the writeups, verify that the tip does not violate any relevant code, standard, or practice. Always use the appropriate safety equipment and procedures when applying the maintenance tips.

09/01/2001


In all cases, even if not specifically mentioned in the writeups, verify that the tip does not violate any relevant code, standard, or practice. Always use the appropriate safety equipment and procedures when applying the maintenance tips.

Quick shaft fix

Problem: A bearing becomes loose on a shaft and a spare shaft is not available. How can you quickly rework the shaft and provide a tight bearing fit?


Solution: Remove the bearing from the shaft. Using a hammer and center punch, pit the shaft uniformly around its circumference in the bearing area (see detail). The impact of the center punch creates a small crater surrounded by a ridge. The ridges hold the bearing in place and minimize downtime.

Contributor: Luc Raeckelboom, Curing Engineer (retired), Michelin Tire Co.

Cleaning paint rollers

Problem: Cleaning paperboard core paint rollers is a time-consuming job. Is there a faster, easier way?


Solution: Shove a short extension handle into the ground and screw a paint roller handle onto it. Slide on the dirty roller. Using a garden hose and sprayer, saturate the roller. With a strong spray stream, get the roller to spin quickly, throwing off the paint. (You may want to stand to the side during this operation). Stop rotation with the spray, resoak the roller, and spin it in the other direction. When thoroughly clean (usually three or four spins), let the roller dry. It will look as though it just came out of the wrapper. Note: this method only works for water-based paints.

Contributor: David Fischer, Plant Engineer, Loparex, Inc.

Moving heavy ladders

Problem: Fiberglass ladders are safe to use in most applications in a plant, but they are heavy. Is there a way for one man to easily carry them?


Solution: Take a piece of scrap, 11/2 in. thick, rigid polystyrene foam insulation and cut it for a tight fit inside the upright channels of the fiberglass ladder. Place one piece on each side of the ladder at the balance point. This makes a nice cushioned pad for setting the ladder on your shoulder while carrying it.

Contributor: Frank Kerkvliet, Maintenance Engineer, Sterner Lighting Systems, Inc.





Top Plant
The Top Plant program honors outstanding manufacturing facilities in North America. View the 2017 Top Plant.
Product of the Year
The Product of the Year program recognizes products newly released in the manufacturing industries.
System Integrator of the Year
Each year, a panel of Control Engineering and Plant Engineering editors and industry expert judges select the System Integrator of the Year Award winners in three categories.
May 2018
Electrical standards, robots and Lean manufacturing, and how an aluminum packaging plant is helping community growth.
April 2018
2017 Product of the Year winners, retrofitting a press, IMTS and Hannover Messe preview, natural refrigerants, testing steam traps
March 2018
SCCR, 2018 Maintenance study, and VFDs in a washdown environment.
April 2018
ROVs, rigs, and the real time; wellsite valve manifolds; AI on a chip; analytics use for pipelines
February 2018
Focus on power systems, process safety, electrical and power systems, edge computing in the oil & gas industry
December 2017
Product of the Year winners, Pattern recognition, Engineering analytics, Revitalize older pump installations
Spring 2018
Burners for heat-treating furnaces, CHP, dryers, gas humidification, and more
April 2018
Implementing a DCS, stepper motors, intelligent motion control, remote monitoring of irrigation systems
February 2018
Setting internal automation standards

Annual Salary Survey

Before the calendar turned, 2016 already had the makings of a pivotal year for manufacturing, and for the world.

There were the big events for the year, including the United States as Partner Country at Hannover Messe in April and the 2016 International Manufacturing Technology Show in Chicago in September. There's also the matter of the U.S. presidential elections in November, which promise to shape policy in manufacturing for years to come.

But the year started with global economic turmoil, as a slowdown in Chinese manufacturing triggered a worldwide stock hiccup that sent values plummeting. The continued plunge in world oil prices has resulted in a slowdown in exploration and, by extension, the manufacture of exploration equipment.

Read more: 2015 Salary Survey

The Maintenance and Reliability Coach's blog
Maintenance and reliability tips and best practices from the maintenance and reliability coaches at Allied Reliability Group.
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Maintenance & Safety
The maintenance journey has been a long, slow trek for most manufacturers and has gone from preventive maintenance to predictive maintenance.
Industrial Analytics
This digital report explains how plant engineers and subject matter experts (SME) need support for time series data and its many challenges.
IIoT: Operations & IT
This digital report will explore several aspects of how IIoT will transform manufacturing in the coming years.
Randy Steele
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Matthew J. Woo, PE, RCDD, LEED AP BD+C
Associate, Electrical Engineering; Wood Harbinger
Randy Oliver
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Data Centers: Impacts of Climate and Cooling Technology
This course focuses on climate analysis, appropriateness of cooling system selection, and combining cooling systems.
Safety First: Arc Flash 101
This course will help identify and reveal electrical hazards and identify the solutions to implementing and maintaining a safe work environment.
Critical Power: Hospital Electrical Systems
This course explains how maintaining power and communication systems through emergency power-generation systems is critical.
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