GFDM Energy Monitoring Package from Festo

Compressed air is one of the most expensive sources of energy on the plant floor of a modern manufacturing facility. Surprisingly, this is generally not a well-known or accepted fact among manufacturers. However, there are certain steps that can be taken by manufacturers to significantly increase the efficiency and economy of their facilities. If compressed air usage is closely monitored, this could not only result in substantial cost savings but could also reduce machine downtime and improve the life expec

04/11/2008


 

Compressed air is one of the most expensive sources of energy on the plant floor of a modern manufacturing facility. Surprisingly, this is generally not a well-known or accepted fact among manufacturers. However, there are certain steps that can be taken by manufacturers to significantly increase the efficiency and economy of their facilities. If compressed air usage is closely monitored, this could not only result in substantial cost savings but could also reduce machine downtime and improve the life expectancy of the machinery.

 

Manufacturing of compressed air is expensive; 79% of the manufacturing costs are caused by the cost of electrical energy, while 15% and 6% are the costs for capital investment and maintenance respectively. The US Department of Energy uses 18-30 cents per 1000 cubic feet of compressed air as an economic estimate. An internal survey at Festo revealed that 70% of users of compressed air were not even aware of how air is consumed in their facility. 80% said that they had not implemented air consumption reduction programs. With these statistics, it is clear why air consumption reduction is of prime importance.

 

GFDM Energy Monitoring Package from Festo (9 page pdf)

 



The Top Plant program honors outstanding manufacturing facilities in North America. View the 2015 Top Plant.
The Product of the Year program recognizes products newly released in the manufacturing industries.
Each year, a panel of Control Engineering and Plant Engineering editors and industry expert judges select the System Integrator of the Year Award winners in three categories.
Pipe fabrication and IIoT; 2017 Product of the Year finalists
The future of electrical safety; Four keys to RPM success; Picking the right weld fume option
A new approach to the Skills Gap; Community colleges may hold the key for manufacturing; 2017 Engineering Leaders Under 40
Control room technology innovation; Practical approaches to corrosion protection; Pipeline regulator revises quality programs
The cloud, mobility, and remote operations; SCADA and contextual mobility; Custom UPS empowering a secure pipeline
Infrastructure for natural gas expansion; Artificial lift methods; Disruptive technology and fugitive gas emissions
Power system design for high-performance buildings; mitigating arc flash hazards
VFDs improving motion control applications; Powering automation and IIoT wirelessly; Connecting the dots
Natural gas engines; New applications for fuel cells; Large engines become more efficient; Extending boiler life

Annual Salary Survey

Before the calendar turned, 2016 already had the makings of a pivotal year for manufacturing, and for the world.

There were the big events for the year, including the United States as Partner Country at Hannover Messe in April and the 2016 International Manufacturing Technology Show in Chicago in September. There's also the matter of the U.S. presidential elections in November, which promise to shape policy in manufacturing for years to come.

But the year started with global economic turmoil, as a slowdown in Chinese manufacturing triggered a worldwide stock hiccup that sent values plummeting. The continued plunge in world oil prices has resulted in a slowdown in exploration and, by extension, the manufacture of exploration equipment.

Read more: 2015 Salary Survey

Maintenance and reliability tips and best practices from the maintenance and reliability coaches at Allied Reliability Group.
The One Voice for Manufacturing blog reports on federal public policy issues impacting the manufacturing sector. One Voice is a joint effort by the National Tooling and Machining...
The Society for Maintenance and Reliability Professionals an organization devoted...
Join this ongoing discussion of machine guarding topics, including solutions assessments, regulatory compliance, gap analysis...
IMS Research, recently acquired by IHS Inc., is a leading independent supplier of market research and consultancy to the global electronics industry.
Maintenance is not optional in manufacturing. It’s a profit center, driving productivity and uptime while reducing overall repair costs.
The Lachance on CMMS blog is about current maintenance topics. Blogger Paul Lachance is president and chief technology officer for Smartware Group.
The maintenance journey has been a long, slow trek for most manufacturers and has gone from preventive maintenance to predictive maintenance.
This digital report explains how plant engineers and subject matter experts (SME) need support for time series data and its many challenges.
This digital report will explore several aspects of how IIoT will transform manufacturing in the coming years.
Maintenance Manager; California Oils Corp.
Associate, Electrical Engineering; Wood Harbinger
Control Systems Engineer; Robert Bosch Corp.
This course focuses on climate analysis, appropriateness of cooling system selection, and combining cooling systems.
This course will help identify and reveal electrical hazards and identify the solutions to implementing and maintaining a safe work environment.
This course explains how maintaining power and communication systems through emergency power-generation systems is critical.
click me