Solutions In reading the Solutions in the October 2003 issue, I found that the first solution for sharp edges on wire ties was written correctly, but was shown incorrectly. There is no cutting performed in this solution, only twisting. The best device to use is side-cutting pliers known as railroad pliers.



In reading the Solutions in the October 2003 issue, I found that the first solution for sharp edges on wire ties was written correctly, but was shown incorrectly. There is no cutting performed in this solution, only twisting. The best device to use is side-cutting pliers known as railroad pliers. But the key is to use the tip of the pliers to grab the ties and twist it off perpendicular to its slide direction. No cutting is required, just twisting. This twisting action gives you a smooth edge instead of a cut edge. — Robert V. Gulbranson

New books of note

Mechanics' friend Seldom does a technical manual come along that can be called a "gem." Industrial Machinery Repair: Best Maintenance Practices Pocket Guide is one of those books. Ricky Smith and Keith Mobley have compiled a manual that is chock full of useful, important information for all maintenance mechanics, young and old, new and experienced. It is an amazing compilation of the basic knowledge every skilled mechanic should be familiar with.

A unique feature of the book is the maintenance skills assessment self-evaluation. It is fun, challenging, and enlightening to go through this list of multiple-choice questions to assess your knowledge level. And the rest of the book provides all of the information you need to raise that level.

Helpful as this assessment is, however, the real purpose of the book is to enable a serious reduction in "self-induced failures." According to the authors, surveys show that 70% of equipment failures are self-induced. So the potential for improvement is large.

Industrial Machinery Repair: Best Maintenance Practices Pocket Guide by Ricky Smith and R. Keith Mobley. Butterworth-Heinemann, Elsevier Science, 200 Wheeler Rd, 6thFloor, Burlington, MA 01803; 781-313-4700; . Softbound, 544 pp, $29.99.

Asset maintenance guidance

Asset Maintenance Management: A Guide to Developing and Improving Performance is a major entry in the literature of maintenance management. Editor Alan Wilson and a group of knowledgeable contributors have teamed to provide a handbook containing a wealth of guidance on the industrial maintenance function and its strategic importance in today's industrial world.

Part I, which discusses maintenance management in general, provides an excellent perspective on the role of maintenance and how it has changed. Chapters on aims and objectives, development of practices, benchmarking and trends, strategy, targets, and policies offer a philosophical foundation for the rest of the book.

Part II concentrates on eight major policy sectors: activities development, people development, planning, contracting, control, computer systems, management tools, and auditing.

Asset Maintenance Management: A Guide to Developing Strategy and Improving Performance by Alan Wilson. Industrial Press Inc., 200 Madison Ave., New York, NY 10016; 212-889-6330; . Hardbound, 824 pp, $59.95.

Top Plant
The Top Plant program honors outstanding manufacturing facilities in North America. View the 2017 Top Plant.
Product of the Year
The Product of the Year program recognizes products newly released in the manufacturing industries.
System Integrator of the Year
Each year, a panel of Control Engineering and Plant Engineering editors and industry expert judges select the System Integrator of the Year Award winners in three categories.
May 2018
Electrical standards, robots and Lean manufacturing, and how an aluminum packaging plant is helping community growth.
April 2018
2017 Product of the Year winners, retrofitting a press, IMTS and Hannover Messe preview, natural refrigerants, testing steam traps
March 2018
SCCR, 2018 Maintenance study, and VFDs in a washdown environment.
April 2018
ROVs, rigs, and the real time; wellsite valve manifolds; AI on a chip; analytics use for pipelines
February 2018
Focus on power systems, process safety, electrical and power systems, edge computing in the oil & gas industry
December 2017
Product of the Year winners, Pattern recognition, Engineering analytics, Revitalize older pump installations
Spring 2018
Burners for heat-treating furnaces, CHP, dryers, gas humidification, and more
April 2018
Implementing a DCS, stepper motors, intelligent motion control, remote monitoring of irrigation systems
February 2018
Setting internal automation standards

Annual Salary Survey

Before the calendar turned, 2016 already had the makings of a pivotal year for manufacturing, and for the world.

There were the big events for the year, including the United States as Partner Country at Hannover Messe in April and the 2016 International Manufacturing Technology Show in Chicago in September. There's also the matter of the U.S. presidential elections in November, which promise to shape policy in manufacturing for years to come.

But the year started with global economic turmoil, as a slowdown in Chinese manufacturing triggered a worldwide stock hiccup that sent values plummeting. The continued plunge in world oil prices has resulted in a slowdown in exploration and, by extension, the manufacture of exploration equipment.

Read more: 2015 Salary Survey

The Maintenance and Reliability Coach's blog
Maintenance and reliability tips and best practices from the maintenance and reliability coaches at Allied Reliability Group.
One Voice for Manufacturing
The One Voice for Manufacturing blog reports on federal public policy issues impacting the manufacturing sector. One Voice is a joint effort by the National Tooling and Machining...
The Maintenance and Reliability Professionals Blog
The Society for Maintenance and Reliability Professionals an organization devoted...
Machine Safety
Join this ongoing discussion of machine guarding topics, including solutions assessments, regulatory compliance, gap analysis...
Research Analyst Blog
IMS Research, recently acquired by IHS Inc., is a leading independent supplier of market research and consultancy to the global electronics industry.
Marshall on Maintenance
Maintenance is not optional in manufacturing. It’s a profit center, driving productivity and uptime while reducing overall repair costs.
Lachance on CMMS
The Lachance on CMMS blog is about current maintenance topics. Blogger Paul Lachance is president and chief technology officer for Smartware Group.
Maintenance & Safety
The maintenance journey has been a long, slow trek for most manufacturers and has gone from preventive maintenance to predictive maintenance.
Industrial Analytics
This digital report explains how plant engineers and subject matter experts (SME) need support for time series data and its many challenges.
IIoT: Operations & IT
This digital report will explore several aspects of how IIoT will transform manufacturing in the coming years.
Randy Steele
Maintenance Manager; California Oils Corp.
Matthew J. Woo, PE, RCDD, LEED AP BD+C
Associate, Electrical Engineering; Wood Harbinger
Randy Oliver
Control Systems Engineer; Robert Bosch Corp.
Data Centers: Impacts of Climate and Cooling Technology
This course focuses on climate analysis, appropriateness of cooling system selection, and combining cooling systems.
Safety First: Arc Flash 101
This course will help identify and reveal electrical hazards and identify the solutions to implementing and maintaining a safe work environment.
Critical Power: Hospital Electrical Systems
This course explains how maintaining power and communication systems through emergency power-generation systems is critical.
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