Achieving strategic balance

Automation alone does not make a plant successful, productive or profitable. A strategic balance of planning, communication, maintenance, discipline and automation makes World Class enterprises World Class enterprises. But, automation is a big part of the operation behind successful enterprises because it provides tools to help achieve this necessary balance.

03/01/2010


 

Automation alone does not make a plant successful, productive or profitable. A strategic balance of planning, communication, maintenance, discipline and automation makes World Class enterprises World Class enterprises. But, automation is a big part of the operation behind successful enterprises because it provides tools to help achieve this necessary balance.

There is more to automation than controlling equipment, collecting data and pushing those data %%MDASSML%% and information %%MDASSML%% up and down the enterprise through networks at ever-increasing speed. Although speed and connectivity are important, so is context. Most users on the business network have very little use or interest in machine states, control modes or control unit memory maps. Their informational needs are, or should be, quite different.

The information that business users need include capacity, availability, how much is this downtime costing us and how much money are we making at any given moment. Operators need to know if the machine, line or process is running, if it is optimized and if there are unresolved alarms. Maintenance personnel need to know about the condition or health of the assets for which they are responsible.

Automation has long been an enabler for manufacturing productivity and efficiency. But implementing automation solutions for the sake of automation is short-sighted. Automation should be implemented and/or improved upon for the right business and technical reasons. Depending on automation alone for business success is also short-sighted.

Focus instead on the necessary strategic balance that automation enables. By focusing on a strategic balance among all of its tools, skills and assets, manufacturers can achieve the rhythm, equilibrium and stability to control their top and bottom lines more effectively.





Top Plant
The Top Plant program honors outstanding manufacturing facilities in North America.
Product of the Year
The Product of the Year program recognizes products newly released in the manufacturing industries.
System Integrator of the Year
Each year, a panel of Control Engineering and Plant Engineering editors and industry expert judges select the System Integrator of the Year Award winners in three categories.
June 2018
2018 Lubrication Guide, Motor and maintenance management, Control system migration
May 2018
Electrical standards, robots and Lean manufacturing, and how an aluminum packaging plant is helping community growth.
April 2018
2017 Product of the Year winners, retrofitting a press, IMTS and Hannover Messe preview, natural refrigerants, testing steam traps
June 2018
Machine learning, produced water benefits, programming cavity pumps
April 2018
ROVs, rigs, and the real time; wellsite valve manifolds; AI on a chip; analytics use for pipelines
February 2018
Focus on power systems, process safety, electrical and power systems, edge computing in the oil & gas industry
Spring 2018
Burners for heat-treating furnaces, CHP, dryers, gas humidification, and more
April 2018
Implementing a DCS, stepper motors, intelligent motion control, remote monitoring of irrigation systems
February 2018
Setting internal automation standards

Annual Salary Survey

After two years of economic concerns, manufacturing leaders once again have homed in on the single biggest issue facing their operations:

It's the workers—or more specifically, the lack of workers.

The 2017 Plant Engineering Salary Survey looks at not just what plant managers make, but what they think. As they look across their plants today, plant managers say they don’t have the operational depth to take on the new technologies and new challenges of global manufacturing.

Read more: 2017 Salary Survey

The Maintenance and Reliability Coach's blog
Maintenance and reliability tips and best practices from the maintenance and reliability coaches at Allied Reliability Group.
One Voice for Manufacturing
The One Voice for Manufacturing blog reports on federal public policy issues impacting the manufacturing sector. One Voice is a joint effort by the National Tooling and Machining...
The Maintenance and Reliability Professionals Blog
The Society for Maintenance and Reliability Professionals an organization devoted...
Machine Safety
Join this ongoing discussion of machine guarding topics, including solutions assessments, regulatory compliance, gap analysis...
Research Analyst Blog
IMS Research, recently acquired by IHS Inc., is a leading independent supplier of market research and consultancy to the global electronics industry.
Marshall on Maintenance
Maintenance is not optional in manufacturing. It’s a profit center, driving productivity and uptime while reducing overall repair costs.
Lachance on CMMS
The Lachance on CMMS blog is about current maintenance topics. Blogger Paul Lachance is president and chief technology officer for Smartware Group.
Electrical Safety Update
This digital report explains how plant engineers need to take greater care when it comes to electrical safety incidents on the plant floor.
Maintenance & Safety
The maintenance journey has been a long, slow trek for most manufacturers and has gone from preventive maintenance to predictive maintenance.
IIoT: Machines, Equipment, & Asset Management
Articles in this digital report highlight technologies that enable Industrial Internet of Things, IIoT-related products and strategies.
Randy Steele
Maintenance Manager; California Oils Corp.
Matthew J. Woo, PE, RCDD, LEED AP BD+C
Associate, Electrical Engineering; Wood Harbinger
Randy Oliver
Control Systems Engineer; Robert Bosch Corp.
Data Centers: Impacts of Climate and Cooling Technology
This course focuses on climate analysis, appropriateness of cooling system selection, and combining cooling systems.
Safety First: Arc Flash 101
This course will help identify and reveal electrical hazards and identify the solutions to implementing and maintaining a safe work environment.
Critical Power: Hospital Electrical Systems
This course explains how maintaining power and communication systems through emergency power-generation systems is critical.
click me