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Engineering Leader Under 40, 2024: Emily Niemi, 29
Emily Niemi, 29, Group Manager, RoviSys, Portage, MI, United States
Navigate the challenges, tech changes in process piping systems
Process piping design is in a dynamic shift from traditional methods to innovative technologies
How to employ AI and ML to reduce crane accidents, enhance efficiency
Learn how artificial intelligence and machine learning are being integrated into crane operations
Top 5 Plant Engineering content: June 24-30, 2024
Top 5 Plant Engineering content over the past week covered AI-powered maintenance, asset management, Product of the Year winners and more. Miss something? You can catch up here.
Developing stronger logistics platforms with AI and intelligent technologies
Intelligent technologies such as artificial intelligence (AI) can manage complex operations such as yard management that advance an entire industry.
How AI, ML can help design future-proof material handling facilities
Artificial intelligence (AI) and machine learning (ML) models can provide companies with the right data they need to find good ROI value for their material handling facilities.
Plant Engineering most-viewed AI and ML articles in 2024
Read the best articles about automation including artificial intelligence, AI benefits, AI implementation and more.
AI’s potential is being developed and benefiting cybersecurity, sustainability applications
Artificial intelligence (AI) offers a lot of potential for manufacturers, but it needs the right context to be successful to improve cybersecurity and sustainability.
AI-driven solutions for enhanced plant automation productivity
Artificial intelligence (AI) has become more sophisticated and is enabling manufacturers to be smarter and more proactive with their operations.
Top 5 Plant Engineering content: January 8-14, 2024
Top 5 Plant Engineering content over the past week covered most-viewed 2023 articles, augmented reality benefits for maintenance, battery manufacturing and more. Miss something? You can catch up here.
Machine learning approach accelerates problem-solving for logistics, power grids, more
A data-driven approach using machine learning could lead to better solutions for tricky optimization problems such as global package routing or power grid operation.
Plant Engineering most-viewed content, November 2023
Read the best content in November 2023 including: How to use AI, clean hydrogen fuel and efficient fuel processes, plant manufacturing transactions and more.
Top 5 Plant Engineering content: November 13-19, 2023
Top 5 Plant Engineering content over the past week covered using AI, carbon dioxide processing, oil and gas and more. Miss something? You can catch up here.
Top 5 Plant Engineering content: November 6-12, 2023
Top 5 Plant Engineering content over the past week covered using AI, predictive maintenance software, plant engineering transactions and more. Miss something? You can catch up here.
Bridging the Gap Series: The future of AI implementation for plant automation
Like it or not, artificial intelligence is coming, and fast. According to new research from CFE Media, AI is already being used in a high percentage of industrial automation environments, and those that aren’t using it have plans to in the near future. See video.
Top 5 Plant Engineering content: October 30 to November 5, 2023
Top 5 Plant Engineering content over the past week covered using AI, predictive maintenance software, drive modernization and more. Miss something? You can catch up here.
Bridging the Gap series: The challenges of AI integration in plant environments
AI is affecting nearly every aspect of the plant environment from the top floor to the shop floor, but that doesn’t mean its adoption is moving forward seamlessly. While AI can have a huge impact on things like energy efficiency and supply chain management, 57% of survey respondents have experienced at least some challenges with its implementation. See video.
How to use artificial intelligence: A guide for mechanical engineers
By embracing artificial intelligence and machine learning, mechanical engineers can thrive in a digital marketplace
Machine learning approach used in crystalline structures for solid-state batteries
Machine learning (ML) approach opens insights into an entire class of materials being pursued for solid-state batteries by Duke University researchers.
Researcher improving safety for autonomous systems
A University of Wisconsin-Madison researcher is working to establish a theoretical framework and design control algorithms to ensure the safety of autonomous systems with machine learning components.
How will artificial intelligence change the job of the plant manager?
Will you lose your job to artificial intelligence? How AI is changing the game
Plant Engineering most-viewed AI and machine learning articles in 2023
Read the best articles about AI and machine learning including AI-based maintenance, software improving AI, AI-enabled robots and more.
Operationalize machine learning at the edge
Overcome the obstacles facing the oil & gas industry with the Internet of Things (IoT), which has had a major impact.
Improving worker optimization on the factory floor with artificial intelligence
Artificial intelligence (AI) can be used to enhance worker productivity by gathering information about their work performance and turning it into actionable data.
Software improves AI, automation flexibility
Software-based artificial intelligence (AI) can be used to give robots abilities that allow them to straddle the flexibility gap between small batch manufacturing and high-volume automation.
Top 5 Plant Engineering content: July 18-24, 2022
The most-viewed content from the past week covered AI-as-a-service, geothermal energy, hydraulic cylinders, maintenance management plans and predictive maintenance. Miss something? You can catch up here.
Predictive maintenance improved by AI software enhancements
Software enhancements are evolving to help manufacturers implement a predictive maintenance prioritization strategy.
Why automating AI-as-a-service is now mission critical
AI-as-a-service (AiaaS) combines an AI-ready IIoT platform with automating deep learning intelligence to help accelerate the realization of the greater manufacturing mission.
How unsupervised machine learning benefits industrial automation
Unsupervised ML is designed to act on unlabeled data using algorithms that excel at identifying patterns and pinpointing anomalies in data ranging from condition monitoring and performance testing to cybersecurity and asset management.
The power of automating financial processes in the manufacturing industry
In the manufacturing industry, embracing AI technology and other automated solutions will have more advantages to work more efficiently
AIoT improves transparency, quality for manufacturers
The speed of adoption and the potential benefits of combined artificial Intelligence (AI) and Internet of Things (IoT) technologies in the industrial sector could lead to many positive benefits.
Conversational IoT and AI powered by “chatbots”
Even in industry, branding and personality play a role
Top 5 Plant Engineering articles Jan. 10-16, 2022
Articles about the future of manufacturing production, NOV transforming upstream design process, the benefits of no-code robotics, and more were Plant Engineering’s five most clicked articles from Jan. 10-16, 2022. Miss something? You can catch up here.
The future of manufacturing production is here today
Fully exploit the potential of robotics with AI
Artificial intelligence developed to understand object relationships
A machine-learning model developed by MIT researchers could enable robots to understand interactions in the world in the way humans do with artificial intelligence.
AI, controls and the future of maintenance
Artificial intelligence (AI) techniques are helping control and maintenance effectiveness, and an application demonstration shows how process simulation and machine teaching builds AI-based controllers to resolve industry problems, as shown in an Oct. 21 Virtual Training Week course.
Developing organic batteries using machine learning
Texas A&M researchers are using Bayesian frameworks to produce a polymer chain capable of energy storage, in turn creating longer-lasting organic batteries.
Modelling software and machine learning improve production efficiency
Advances in automated data processing and machine learning algorithms enhance the value of models and simulation
Study finds manufacturers willing to implement data-driven and AI initiatives
A Purdue university survey found Indiana manufacturers are willing to use artificial intelligence (AI) and data-driven initiatives to improve their facilities, but actually getting there remains a hurdle for many.
AI process optimization platform receives funding
Recent $30 million growth round led by Zeev Ventures and Insight Partners, with participation from Spider Capital and UpWest
Using AI to better understand alloys, metals
Researchers are using artificial intelligence (AI) and machine learning (ML) to help design high-performance steels that can be used in a variety of applications.
AI/ML goes mainstream
Artificial intelligence (AI) and machine learning (ML) are moving into operations, in the oil & gas industry and beyond.
Five ways machine learning will transform manufacturing in 2021
Emerging developments that will become reality with machine learning part of everyday operations
How AI can help food manufacturers improve maintenance
A more practical approach is needed for the every-day decisions that keep operations running effectively and artificial intelligence can help food manufacturers improve overall maintenance.
How advanced digital twin technology narrows the industrial skills gap
Digital twin technology such as immersive field simulators (IFS) can help companies narrow the skills gap by offering a training environment that offers an accurate replica of the world they inhabit with virtual reality and mixed reality tools.
Artificial intelligence at the edge improves manufacturing productivity
AI at the plant floor’s edge empowers machine builders to increase production quality and efficiency
What 3rd generation AI for asset performance and process optimization will look like
It’s time to tackle the “known unknowns”
Applying machine learning to making mechanical parts
An open-source annotated database of more than 58,000 3D mechanical parts has been designed to help researchers apply machine learning to those parts in actual machines.
Project uses AI to strengthen global supply chains
Cornell University researchers are developing machine learning and blockchain tools to better understand and support the global supply chain, whose vulnerabilities were exposed by the COVID-19 pandemic.
How augmented, virtual reality can reduce manufacturing skills gap
A Purdue team has entered a cooperative agreement with the National Science Foundation (NSF) to create an augmented and virtual reality experience prototype called Skill-XR to reduce manufacturing's skills gap.
Quantum computing used to discover possible COVID-19 treatments
Quantum machine learning could help researchers discover faster and more economical ways of treating COVID-19 than the current methods used for drug discovery.
Collaborative robot optimization with AI, for safer manufacturing during COVID-19
Collaborative robots use artificial intelligence (AI) to increase usefulness in dynamically changing workspaces. Cobot factory applications can create more space between workers, lowering COVID-19 risk for manufacturers while increasing throughput.
How to use human and artificial intelligence with digital twins
Industrial Internet of Things (IIoT), artificial intelligence (AI), user interface technologies such as augmented reality and virtual reality can help the form and function of digital twins to improve training, operations and outcomes.
Artificial intelligence identifies process abnormality causes
When other methods fail, AI is a critical finding and solving tool
Computational model developed for COVID-19 testing allocation
A computational model that can be used to identify the best allocation plans for distributing COVID-19 test kits to hospitals, clinics, and relevant state agencies has been developed by North Carolina State researchers.
Global AI market projected to have strong growth
The artificial intelligence (AI) is expected to show strong growth in all world regions in spite of the COVID-19 pandemic according to ARC Advisory Group research.
Drive train with AI, machine learning delivered to refinery
Siemens Large Drive Applications delivered a drive train, which includes artificial intelligence and machine learning to Deer Park Refinery located in Houston, Tex., one of the nation's largest refineries.
Big Data can optimize COVID-19 testing
University of Michigan researchers are designing a cloud-based system that will analyze infection and testing supply chain data to better organize the logistics of COVID-19 testing.
Four major trends for AI and robotics
Artificial intelligence (AI) and robotics have the ability to move forward in manufacturing thanks to advances in machine learning, better decision-making and increased efficiency.
Big Data, machine learning used to design gas separation membranes
Researchers have developed a method that combines Big Data and machine learning to selectively design gas-filtering polymer membranes to reduce greenhouse gas emissions and improve the next generation of batteries.
Doing machine learning the right way
MIT Professor Aleksander Madry strives to build machine-learning models that are more reliable, understandable and robust.
Machine learning speeds up biofuel production process development
Researchers at UW-Madison have found a way to speed up the process of finding suitable reaction conditions using machine learning, which may help the era of biofuels come a little bit sooner.
Cultivating robotics and AI for sustainable agriculture
Technology advances ranging from better autonomous vehicles to smarter machines will help relieve the effects of an aging agricultural workforce and a shrinking supply of workers.
Decode hybrid AI system potential
New artificial intelligence (AI) software will contribute to the creation of more competitive sensor systems. Using ambient intelligence and a mix of AI tools will advance AI technology effectiveness. Hybrid AI can help with automation, manufacturing and robotics.
Machine learning model finds metamaterial designs for energy harvesting
Duke University electrical engineers are using machine learning to design dielectric metamaterials that absorb and emit specific frequencies of terahertz radiation, which could create new, sustainable types of thermal energy harvesters and lighting.
Algorithms developed to improve collaborative behavior in robots
Northwestern Engineering researchers have developed two new algorithms that can infer the topology of a network by observing the behavior of the individual nodes (such as neurons) in real time, which could help improve swarm robotics, which use collaborative manipulation to work together.
Machine learning used to determine warehouse ergonomics for worker safety
Researchers at the University of Washington used machine learning to develop a system that monitors factory and warehouse workers and tell them, in real time, how risky their behaviors are.
Combining vision technology and collaborative robots for safer work environments
Safety is paramount with collaborative robots and they can be made safer with machine vision and artificial intelligence technology.
Three reasons why implementing AI in the oil & gas industry is essential
Artificial intelligence (AI) might not seem critical for the oil & gas industry, but it can improve safety and efficiency for companies on a critical and even basic level.
Tackling marine AI applications
Topaz Energy and Marine signed a long-term agreement and placed an order with Baker Hughes to collaborate on deploying BHGE’s lubricant condition monitoring system.
Refineries need machine learning to improve operations
Machine learning and other advanced technologies are embedded in advanced analytics software to empower engineers and other experts.
Benefits of AI and machine learning for automation safety systems
Artificial intelligence (AI) and machine learning can use the information from robots and machines to help improve safety standards by learning what was done in the past and applying it to future situations.
AI-based maintenances improve pump uptime
Data-driven information supports advanced predictive maintenance.
Hannover Messe focuses on AI, machine learning
Hannover Messe 2019 will focus on how artificial intelligence and machine learning impact manufacturing.
With AI, zero failure is more than a pipe dream
Improve confidence with a complete view of data.
Machine learning streamlines tubular connection analysis
Questions are answered through an application example that applies machine learning to tubular connection analysis
Machine learning for engineers from time-series data
When data scientists are hard to come by, companies can find themselves at a disadvantage with all the operational data at their fingertips. Four tips for getting started with machine learning are highlighted.
How to get started with edge computing
Implementing edge devices into a system is powerful, easy to use and install, cost-effective, and optimizes data collection and reliability. Find your way to the edge.
Simulation program for processing, hazardous applications
The KBC Co-Pilot Program from KBC Advanced Technologies (KBC) is designed to remotely support the plant and is connected to a cloud-based Industrial Internet of Things (IIoT) data-as-a-service solution to remotely monitor and help improve their customers' process operations.
Platform for process monitoring and control
The Graphite platform has upgraded communication capabilities with the addition of DNP3 network support.
Simulator for process utility applications
Schneider Electric's SimSci SimCentral for Process Utilities is a platform designed to manage how processes are engineered across their entire lifecycle and users can streamline process utility design, collaborate for process improvement and simplify modeling complexity.
Air/gas thermal flow meter
The ST100 Air/Gas Thermal Flow Meter has thermal dispersion technology and is designed for the measurement of air, combustion air, oxygen, natural gas, synthesis gas, methane, and many other process gases.
What comes after digitization?
As the oil and gas industry embraces the idea of the "digital oilfield" discussed in October, it's important to note that there already is a lot of digital information floating around out there. We've had sensors and data screens for years; all of this is generated by the collection and organization of that information. The true digital oilfield is more than just data collection.
Tablet technologies in traditional engineering projects
The benefits of tablet-based tools are being realized vs. using traditional methods.
The new age of data management and analysis in the oil and gas industry
Optimizing oil and gas operations will involve connectivity and the Industrial Internet of Things (IIoT).
Unleash the operators
Companies that allow their operators to act on all the data coming in will be able to save time and money.
Data mining and analytics for performance optimization
Exploring data analysis techniques for easy, cost-effective solutions in the oil and gas industry.
Moving at the speed of data
Tony Edwards of StepChange Global discusses how oil and gas operators are managing the use of data in operations, and how field workers and the control room are learning to trust each other more in this new digital age.
Integrated software package mends a ‘broken’ data system
New production methods, such as horizontal drilling, enabled the company extract more oil from its extensive reservoir of reserves in the Permian Basin of west Texas.
Integrating a new strategy
Enterprise Application Integration (EIA) offers data management to better manage costs, process challenges.
Hybrid laser analyzer
The Rosemount CT5100 is a hybrid gas analyzer that combines Tunable Diode Laser (TDL) and Quantum Cascade Laser (QCL) measurement technologies for process gas analysis and emissions monitoring.
Electronic voiceprint technology designed to improve network security
Researchers have developed an approach using an electronic voiceprint to improve network security for industrial control systems (ICSs) in oil and gas refineries, manufacturing facilities, wastewater treatment plants and other critical industrial systems.
Siemens introduces digital services for energy
Experts say that the digital universe will double in size every two years and that by 2020 will reach 44 zettabytes, or 44 trillion gigabytes, containing nearly as many digital bits as there are stars in the universe.
Drone imagery for oil and gas applications
Aerial imagery and data capture via manned and unmanned aerial vehicles with computer vision algorithms can efficiently and effectively analyze and interpret such images and data.
Plant resource manager for data monitoring
Yokogawa Electric's version R3.30 of its plant resource manager (PRM) software tool for the centralized management of large amounts of data and includes a management function for HART and enhancements to the navigation function.
Intelligent automation series part 4: Data analysis systems
Part 4: This series explains the automation pyramid: A framework for process intelligence and improvement. The fourth level: data analysis systems are explained. Links to Parts 1 through 3 can be found at the bottom of this story.
Protecting FPSOs from arc flash
At a large floating production storage and offloading unit (FPSO), managers have found a way to protect workers and equipment from electrical arc flash and reduce the risk of downtime.
Software development company acquired
PTC has signed an agreement to acquire Kepware for $100 million as the company looks to enhance their Internet of Things (IoT) portfolio and accelerate the company's entry into the factory setting.
Virtual servers maintain uptime, save on Capex
As the connected enterprise takes hold in the manufacturing world, it is also moving into the oil and gas industry. Virtualization ensures uptime remains constant in the event of a crash.
Using data historians to predict energy trends
James Kelloway from National Grid (U.K.) explained how data historians are being used to predict energy trends in the United Kingdom and protect energy grids from potential malfunctions and damage. Kelloway spoke at the 2015 Schneider Electric Software User Conference in Chicago.
Research underway to protect energy projects from cyber attack
Research from the University of Houston as part of the Cyber Resilient Energy Deliver Consortium aims to keep energy flowing despite cyber security and other threats to shut down critical infrastructure.
Top 5 Plant Engineering articles, August 17-23: Big data technologies, preventive maintenance strategies, hands-on manufacturing, more
Articles about big data and sensor data collection, achieving world-class preventive maintenance, achieving world-class manufacturing maintenance, and five VFD myths were Plant Engineering’s five most-clicked articles from last week, August 17-23. Were you out last week? Miss something? You can catch up here.
Extracting full value from operational data
Technologies, such as big data and the Industrial Internet of Things (IIoT), offer oil and gas companies great opportunities as tools for real-time data analysis and performance improvement—if the industry can conquer the accompanying data-integration challenges.
Voices of the industry: Well aware of well sites
Bill Littleton, managing director, client services and field operations at WellAware Holdings, spoke about days gone by, pioneering chemical injection processes, recruiting talent, and living life.
Predictive analytics hit the midstream
Model-based, predictive analytics lends itself to crunching multiple data sources to pinpoint risks for pipeline integrity management, while analytics for process monitoring and measurement evolve to better discover crucial variances.
Kinetic mesh: Wireless networks groomed in the most rugged environments
Traditional ways of network routing work just fine in a stable environment. But in rugged, dynamic environments, kinetic mesh is increasingly effective where infrastructure devices are constantly on the move. Also see an explanation of how kinetic mesh can be used in oil and gas applications.
Maintaining power in remote locations
UPS systems ensure reliable power for oil and gas applications.
Control virtualization in an era of software-defined machines
The promise of the industrial Internet is to bring the strength of monitoring and analytics in the cloud to day-to-day decision-making via machines powered by embedded control systems—software-defined machines. Internet of Things (IoT) connects machines to machines, machines to people, and machines/people to the cloud with an expectation of a continuously improving experience.
Software upgrade for remote communications
Kepware Technologies' KEPServerEX version 5.17 features a scheduler plug-in as well as updates to the local historian plug-in and EFM suite and are designed for the oil & gas, water & wastewater, and power industries.
Dock slowdown has impact on sliding PMI
Despite settlement, the monthly PMI index drops to 12-month low at 52.9%.
EC: Tofino Xenon security appliance
Control Security: The Tofino Xenon is a versatile, extremely ruggedized security device that ensures maximum network and data protection in the harshest industrial conditions. This is a Control Engineering 2015 Engineers’ Choice honorable mention.
Integrated software for oil and gas industry
Honeywell Process Solutions' Digital Suites for Oil and Gas is a software package designed to deliver data-driven solutions that are ready for new operations or integrated into existing production environments.
3D CAD CD ROM library with automation components
This 3D CAD Model library eliminate the time and labor that would otherwise be required to generate engineering drawings in-house.
ISM report shows manufacturing growth firming
Production, employment data also increases as manufacturing enters a "sustainable recovery mode"
Temperature meter
The PAXLT temperature meter provides cold junction compensation, temperature scale, decimal point display and filtering. The meter features easily programmable capture times to prevent false maximum and minimum readings that may occur during start-up or unique process events. Output modes and setup options are fully programmable.
Chrysler bankruptcy could be short, painful
The Chrysler bankruptcy may not last longer than 60 days. Still, the impact on suppliers could be devastating.
Ceiling and wall tiles
PHONSTOP ceiling and wall tiles are Class 1 (A) fire-rated, lightweight, and resistant to chemicals, moisture, mold and impact.
Performance management software
TrakSYS 6.0 service-oriented architecture application software has been enhanced to widen its scope from shop floor equipment performance to an enterprise-wide decision support system.
A crushing jobs report: 240,000 more lost, unemployment up to 6.5%
Manufacturing sector hard hit again, and new administration is asked for answers
Bentley launches engineering design competition
Bentley Systems’ BE Careers Network announced the opening of its 2009 BE Awards student design competition – an integral part of Bentley’s annual BE Awards of Excellence program honoring the extraordinary work of its users. Submissions are due by Feb. 20, 2009.
Suite release: Labor management goes paperless
Labor management solutions supplier CIMx offers Interax v6.2, a paperless manufacturing software upgrade. New features include Multiple Piece Data Collection (MPDC) and automated Labor Tracking.MPDC allows users to replace error-prone paper check sheets with an electronic table automatically created by the software, while Automated Labor Tracking eliminates the need for users to manually record labor time.Beginning with Interax v6.2, all product releases will be available through Web site download. By allowing customers to receive all materials via the Internet, CIMx actively participates in the global need to conserve resources as much as possible."This is an exciting time for CIMx,” says CIMx President Kristin McLane.
Polymer sensor
The DRYCAP model DMT152 dewpoint transmitter expands the range of existing DRYCAP sensors to include -112 F dew points. Its auto-calibration function improves wet-to-dry response time, and the sensor withstands dust, dirt and splashed water. It comes with a NIST-traceable calibration certificate. Vaisala www.
Emerging Technology Center to showcase innovation at IMTS
Featuring a variety of research and development exhibits, the center at this year's show will showcase a new communications protocol that, according to IMTS vice president – exhibitions Peter Eelman, is designed to allow parties across the supply chain make the manufacturing enterprise more effective.
Wilkes CC receives $4,000 manufacturing camp grant
The Ashe campus of Wilkes Community College was named a winner of a 2008 manufacturing camp grant awarded jointly by the Fabricators & Manufacturers Association Foundation and the Nuts, Bolts & Thingamajigs Foundation.
Wireless submeters
Three-phase kWh submeters with 15-minute interval data recording capability feature a module for interfacing the installed base, a self-configuring mesh network communications in a 915 MHz license-free band and 500-foot line-of-sight operation between meters.
Communications gateway
The multi-protocol communications gateway for steam-to-water and water-to-water heaters features a plug-n-play package that supports integration with N2, BACnet and LonWorks systems to deliver up to 300 user-selected data points.
Linear displacement transducer
The GEMCO 953S Series VMAX linear displacement transducer provides absolute continuous position feedback under extreme conditions such as shock, vibration, extreme temperatures or exposure to contaminants. The transducer is shock resistant to 1,000 Gs and vibration-resistant to 30 Gs, and it is IP68-rated.
Study: Manufacturers’ risks, rewards accelerate in global supply chain
A new study by the National Association of Manufacturers shows that small and medium manufacturers should seek partners at every stage of the global supply chain to capitalize on new growth opportunities.
Electrodeless conductivity sensor
The Foxboro FT10 electrodeless conductivity sensor is designed for use in high purity measurement of low-volume liquid applications. The device is equipped with virgin PFA Teflon-wetted materials and has leak-free weld connections that eliminate internal threads, O-rings and gasket seals. The device is available in ½-, ¾- or 1-inch sizes, with a housing measuring 7 by 5 by 2 inches.
Product selection and system design software tools
The Product Selection Toolbox is a comprehensive suite of product selection and system design software tools. Available online or via direct installation, the software offers access to configuration tools and CAD drawings. It also features a real-time product update function for online users. Software programs include ProposalWorks, Integrated Architecture Builder, CenterONE, MotionAnalyzer, eC...
MESA launches revamped Website
In an effort to build a stronger online community for the exchange of information about the plant-to-enterprise connection, MESA International has launched a new Website at the annual MESA Plant-To-Enterprise conference on Sept. 17 in Orlando. The new site remains at www.mesa.org, but the site has been retooled to make it easier for members to access a wide array of industry research, white pap...
Web-based warranty system cuts paper trail for Goodman Manufacturing
One way to extend customer engagement and maximize revenue streams is to establish processes for extended warranty sales. But for manufacturers, it's a goal that's not quite as easy as it sounds. “Not only were we drowning in paper-based forms, but processing extended warranty paperwork was laborious,” says Rachel Cater, manager of extended services at Goodman Manufacturing, a Hous...
Single-gas detectors
The GasBadge line of personal and dockable single gas monitors includes a new “bump” test feature.
Highlights from ASEE event now on website
The 114th annual American Society for Engineering Education took place in June in Honolulu. Highlights are now available at the association Website, www.asee.org. The plenary session, attended by more than 2,000 educators and industry leaders, featured Philippe Forestier of Dassault Systemes, and Leah H.
Autodesk provides student grants for STEPS Academy
As part of its ongoing commitment to foster the next generation of engineering professionals, Autodesk, Inc. announced this week a financial donation to the Science, Technology and Engineering Preview Summer (STEPS) Academy.
3D CAD software
With Acrobat 3D Version 8, CAD, CAM, CAE and technical publishing professionals can convert most 3D CAD files into a single PDF document. The PDF file can maintain precise geometry or be compressed more than 100 times smaller than the original file, depending on the application. Three-dimensional CAD data can also be easily combined with other critical project information, such as product speci...
Factory orders up in March; jobs market mixed
An article that appeared in the New York Times this week indicated that American manufacturing is showing signs of a rebound. “One thing we are seeing here is that the slump in capital orders is abating,” said Richard J. DeKaser, chief economist for the National City Corporation in Cleveland. “Angst and fears over a recession are diminishing.” The job market, however, has seen more tepid results.
Alliance brings labor, management together on manufacturing issues
New organization targets trade and currency policy
Programmable switchover manifold
The Model 8404E is an electronic, programmable switchover manifold for use with compressed specialty gases. A fully automatic manifold, it controls gas delivery from two independent banks of high-pressure cylinders. The unit features an integrated circuit that electronically monitors and displays cylinder bank pressure and delivery pressure.
Alliance brings labor, steel together on manufacturing issues
Top labor and business leaders from the steel industry have formed a new association to address issues facing American manufacturing and to promote manufacturing as a strong career for today and tomorrow. The Alliance for American Manufacturing is a labor-management partnership that includes the United Steelworkers union and several major steel companies including Mittal Steel and AK Steel. The focus, according to the organization, is to find “common sense solutions on issues ranging from health care and retirement security to enforcing and strengthening trade laws to hold China and other countries accountable for unfair trading practices.” “The challenges we face — whether it’s a broken health care system or an unfair trading system — affect real people and real communities all across the country,” said Leo Gerard, president of the United Steelworkers. “American workers in many ways are under attack; we’ve lost 3.2 million manufacturing jobs since 2000.
Manufacturing is cool, declares new SME site
The Society of Manufacturing Engineers is taking the message that 'Manufacturing is Cool’ to young people. Their new Website, www.manufacturingiscool.com, is designed to help pre-teens and teens understand the coolness of manufacturing. “If we are going to inspire enough young people to pursue careers in engineering in the coming decades, we have to show our kids how fascinating mat...
Penn State honors ASME’s Zamrik
"An excellent ambassador for engineering science and mechanics.”
Hannover Fair returns to the Exhibition Grounds April 16-20
Opening Monday, April 16, Hannover Fair brings together suppliers and manufacturers from all over the world in one of the largest trade show venues on the planet. The show runs through Friday, April 20 and is open daily from 9 a.m. to 6 p.m.
Eliminate complexity in your processes
In a Web-exclusive report at www.plantengineering.com, Kevin Duffy, a partner at Kepner-Tregoe Inc., takes a look at the issue of manufacturing complexity and how it affects costs. The report looks at the root causes of complexity in manufacturing and suggests a four-step process to create an action plan for addressing the issue.
A primer on MES
Plant Engineering’s September cover story on MES offered a great background on how MES is being used on the plant floor, and how the technology is emerging. To review that story, click here .
Programming tool
PickMaster 5 features vision identification and inspection tools combined with a high-performance conveyor. A fast tool for guiding robots in packaging processes, including picking, packing and palletizing, it’s PC-based software product uses comprehensive graphical interfaces to configure applications. Up to 16 robots can work together along conveyors.ABB Automation Technologies www.abb.com.
MESA metrics Webcast to give tips on justifying plant improvements
When you see an area that needs improvement, how do you justify the time and money to make a transformation happen? How do you know what to measure? Making the case for plant floor projects can be extremely challenging. Julie Fraser, principal of Industry Directions, an independent industry analyst firm, presents “Metrics that Matter,” a free Webcast that will answer some questions and raise more as the results of MESA’s research study of the same name are announced. The Webcast is Tuesday, Nov. 7 at 11 a.m.
Oscillators
High-performance XpressO oscillators are available in LVDS and LVPECL versions for XO packages. Small, silicon-based designs with extremely low jitter, the LVDS and LVPECL versions feature noise-reducing DSM technology and proprietary, low-noise architecture to decrease jitter and phase noise. The design, with application specific integrated circuits, allows for accurate performance, decreased costs, shorter lead times and increased flexibility, the company reports.
Manufacturing study shows structural costs continue sharp rise
Structural costs for domestic manufacturers have increased from 22.4% to 31.7% since 2003, compared to nine major trading partners, according to a study released Wednesday by the National Association of Manufacturers, The Manufacturing Institute and the Manufacturers Alliance/MAPI. The increase in costs is the major finding of “The Escalating Cost Crisis,” a new study by Jeremy Leonard, economist for MAPI. “This is an astonishing increase from just three years ago,” Leonard said. The corporate tax rate was both the highest burden in absolute terms and the largest contributor to the increase in structural costs, responsible for more than one third of the increase in the cost burden. While the corporate tax rate has remained the same since then, some trading partners have lowered their statutory tax rates, thus widening the gap and undercutting U.S. manufacturers. “By standing still, the United States is falling behind,” Engler said. “When we issued the original cost study in 2003, manufacturing was just starting to climb out of a severe three-year recession,” said Jerry Jasinowski, president of The Manufacturing Institute, the research and education arm of the NAM. “To turn this tide, the NAM and its members are pursuing an aggressive agenda to enhance their ability to compete in the global marketplace,” Engler said. Historically, natural gas prices have been a competitive advantage for U.S.
Mini wind tunnel
The WTM-1000 wind tunnel is designed to calibrate vane or hot-wire anemometers. Along with high accuracy-nautics, professional calibration services and science laboratories. A NIST-traceable certificate is optional. Omega www.omega.com.
Liquid filtration bags
The construction of DURAGAF filter bags delivers filtration performance with a service life two to five times greater than standard felt media filter bags, the company claims. The filter bags come in two extended-life materials: polypropylene and polyester. The materials use a fiber blend with a finer fiber diameter and a higher weight than ordinary media.
Digital manometer
The HHP-2000 Series handheld air pressure meter is designed for one-handed industrial or laboratory use. The custom molded case allows this manometer to withstand continual heavy use and operation in industrial or humid environments. Each unit has a high-contrast LCD with a backlight feature, allowing readings to be seen in most applications.
Linear encoder
The LIDA 200 series is a high-quality, low-cost exposed linear encoder package. The encoders can be simply and quickly mounted via a scale tape, which is supplied in rolls with reference marks and cut to the desired length by the customer, then secured directly on the mounting surface by means of its adhesive film.
MESA conference to focus on manufacturing excellence
The Manufacturing Enterprise Solutions Association’s 2006 Plant to Enterprise conference will be at the Disney Coronado Springs Resort in Orlando from Oct. 9–12. The theme of MESA’s 2006 conference is, “Solving the Puzzle of Manufacturing Excellence.” PLANT ENGINEERING magazine is a media sponsor of the MESA conference.
Double-level terminal blocks
The four-conductor connection of the UT double-level screw terminal blocks is an alternative to standard feed-through terminal blocks when it comes to potential distribution. The universal FBS plug-in bridge system allows cross connections to neighboring feed-through terminal blocks. Bridging from the upper level to the lower level can be accomplished with a special FBS component.
Nanotechnology and manufacturing event is August 23-24
The Society of Manufacturing Engineers, in partnership with Oak Ridge National Laboratory, East Tennessee Economic Council, Technology 2020, Y-12 National Security Complex, Knoxville/Oak Ridge Innovation Valley and the University of Tennessee, has moved the Emerging Technology Forum, “The Next Industrial Revolution: Nanotechnology and Manufacturing” to August 23-24 at the Pollard Technology Conference Center in Oak Ridge, TN. The move to August better aligns with the Nanotechnology community, reports SME. For more information, go to www.sme.org .
CAP exam prep demo offered by ISA
ISA has recently released a fully operational free online demo of its Certified Automation Professional Learning System. The system is a comprehensive CAP exam preparation and professional development tool. The program combines printed textbooks with online review and testing tools to provide automation training.
Donaldson Torit’s dust collection technology White Paper on line
Unclear about the choices in dust collection technology? Cleaner air comes easily if you understand how cartridge dust collectors have evolved and what still separates the very different technologies available. Go to the Research section on the ERG page at www.plantengineering.com or click here for a FREE download of this new White Paper from Donaldson Torit to help you make informed choices to create cleaner, safer work environments.
Better business strategies will drive job growth
I found it quite ironic that your January issue of PLANT ENGINEERING arrived at my office on Monday Jan. 23. On page 52, Kim Hill has the following quote. "The looming skilled labor shortage is the single most important issue the US automobile industry will be facing in the next five to 10 years." It just so happened that Jan.
Subscription/Renewal
The problem-solving resource for plant engineers Nearly all of PLANT ENGINEERING 's subscribers (100,000) work in manufacturing or processing plants having more than 100 employees. Our circulation comprises at least 6000 different job titles, but all readers are 'qualified' in that they have plant engineering-related responsibilities. Click the button below to request a free subscription or RENEW your subscription to Plant Engineering magazine If you have questions about your subscription, are receiving duplicate copies, are changing your address, or wish to cancel your subscription, contact our circulation department at: Email: cahners.subs@denver.cahners.com Phone: 303-470-4445 Fax: 303-470-4280. Be sure to tell them which magazine you are a subscriber for and include the information on your address mailing label(s).
Manufacturing to vets: We want you!
The Manufacturing Institute has announced a new alliance with RecruitMilitary LLC to promote the hiring of military veterans by manufacturers in the United States. "We are proud to be able to help the men and women who have served in the U.S. armed forces transition back into private sector jobs," said Jerry Jasinowski, president of The Manufacturing Institute, the research and education arm of...
What news did YOU miss this month?
PLANT ENGINEERING has expanded its news coverage of manufacturing on a daily basis. Look for the latest news, available 24 hours a day, at www.plantengineering.com. What would you have learned in one week? Actually, that's not a month's worth of news. That's just one week. To learn more about what's going on in manufacturing, visit www.
Lattice3D, TechniCon form partnership
Lattice3D, a supplier of 3D Publishing and Communications solutions, announced a reseller partnership with TechniCon, a provider of online catalog and configuration solutions for manufacturers. With the agreement, TechniCon will integrate Lattice3D’s XVL technologies and 3D publishing applications into its product offerings to major manufacturing customers. Lattice 3D's XVL technology ultra-compresses 3D data from CAD modeling applications and enables the widespread use of large-scale 3D data in high-fidelity compressed form. It typically provides 1/30 to 1/250 (better than 97%) compression in a loss-less format, which means that large 3D data files become small enough to easily handle on PC systems and can be sent via email or easily used on the Internet without loss of detail or visual fidelity. “We are very happy to partner with Lattice3D,” said Mark Keenan, CEO TechniCon.
Molded plastic truck caddy easy to install
The Plastic Pallet Truck Caddy is made of durable molded plastic and bolts to any existing pallet truck. The molded units can hold tools, clipboards, writing instruments or anything else needed to improve operator efficiency. Vestil Manufacturing Corp.: www.vestil.com TO VOTE, WRITE 143 ON THE BALLOT For more information, write 143 on the card
Plant engineering tool suite has 400 programs
The Plant Engineering Tools Suite gives engineers the ability to solve problems quickly with a wide array of solution-based applications. The suite gives plant engineers the ability to create their own equations for future implementation. The 400 programs are compatible with desktop, Palm and Windows CE applications.
Ultrasonic positioning system has interface
UOS-100 ultrasonic positioning system provides three-dimensional positioning information for quality assurance and error proofing applications such as assembly and fastener order and orientation. Each control interface monitors and controls up to four workstations simultaneously. Systems can be cascaded to allow up to 124 workstations to be networked and managed.
Panel/platform cart has divided configurations
The Panel/Platform cart has a 3,000-pound capacity with a platform height of 9 feet. The standard unit includes five sets of handles, and multiple holes on the deck maximize space usage. The cart also features large center casters for easy turning. T&S Equipment Company: www.tseq.com TO VOTE, WRITE 141 ON THE BALLOT For more information, write 141 on the card
Product datasheets
Thermo Electron Corp. has developed a new datasheet aimed at the chemical and petrochemical industries to provide an overview of the capabilities of its flagship LIMS, SampleManager. This free document is available to download in pdf format. Entitled "SampleManager Laboratory Information Management System (LIMS) — the Enterprise LIMS for chemical and petrochemical companies," it is aimed ...
Plant Engineering honored for circulation excellence
The editors of Circulation Management magazine presented PLANT ENGINEERING magazine with its Gold Award for business-to-business magazine circulation excellence. Publisher Jim Langhenry received the Gold Award plaque at the annual Product of the Year awards event as part of National Manufacturing week.
Reader Feedback – 2004-06-10 – 2004-06-10
Pipe wrenches The "Solutions" page (April 2004) refers to the use of "pipe cheaters" on pipe wrenches and depicts a car jack being used to activate a pipe wrench. The manner in which the pipe wrench is depicted is not recommended and is potentially hazardous. We are concerned that the imprimatur of your magazine may lead your readers to believe that the depicted use is acceptable and safe.
Interchangeable Lubricants 2001
ADVERTISMENT Plant Engineering - May 2001 Exclusive Guide to Interchangeable Lubricants 2001 (go to the guide >>>) Sponsored by: www.MOLYKOTE.com.
Crockpot supporters
I just finished reading your editorial {"Microwaves and crock pots," Feb. 2003} and wanted to write to tell you I agree. There is one difference of opinion that I have, and it concerns the use of the word "urgent" when you were discussing root cause analysis. I have often used the term, "the tyranny of the urgent.
Lessons from a neophyte
Over the past year, I've developed a new, deeper respect for what plant engineers go through on a regular basis. I've been going through a major remodeling project on my home. It's been a little more than a year since we started, and we're nearing completion. What an education! My hat is off to any plant engineer who deals regularly with major projects, outside contractors, barely competent s...
Long-lasting band saw blade
Lenox Diemaster 2 bi-metal band saw blade lasts up to 10 times longer than carbon steel blades on all materials. It cuts stainless steel, tool steels, and other alloys that carbon steel blades cannot handle efficiently.
The little things count
Think twice, then once again before making comments to your people or responding to remarks made to you. All it takes is one mindless or indiscreet statement to set the adverse tides of opinion surging against you. Industrial psychologist Dr.
10 clean tips
A "10 Tips" brochure offers advice for keeping workplaces free from debris, mess, and wear-and-tear.
Wireless control part of distributed I/O system
FieldPoint modular distributed I/O system for monitoring and controlling industrial applications now features reliable wireless data acquisition.
Wise guys finish last
It is sometimes a temptation to strut your smarts in front of others. But doing so spontaneously and mindlessly can be self-defeating.
Gypsum and cement prices soar
Although interest rates are rising and residential construction is slowing, it's full steam ahead for most manufacturers of construction and repair supplies. And strong demand is putting pressure on prices for the products that plant managers buy.
Dock door handles temperature extremes
Knockout dock door for facilities that face extreme hot or cold weather situations eliminates damage and downtime caused by fork lift collisions. The door provides insulation comparable to the dock wall itself, with 4-in. thick R-25 rated panels.
Program lets operators see the process on plant floor
OpenHMI is built on open, PC-based computing technology, rather than a proprietary operating system. Users, rather than suppliers, determine the mix of tools for development and runtime.
Portable counter uses laboratory analysis technology
PLC-3000 portable particle counter for fluid analysis provides information in ISO and MAS format in a single unit for both bottle and on-line applications.
Human Side of Engineering – 1999-09-01 – 1999-09-01
In this issue, Human Side of Engineering offers another case of "The Uncommon Side." This feature presents incidents drawn from actual situations faced by plant engineers, that are of a special or unusual nature. Each presentation is in two parts.
Oxidizer destroys VOCs
Regenerative thermal oxidizers can guarantee a VOC destruction efficiency of 99%+. Thermal oxidation occurs when incoming exhaust fumes are passed through the ceramic media packed in canisters, mixed, and held at elevated temperatures for a minimum of 0.
Safety gates
A line of safety gates featured in a 4-p brochure prevents falls from mezzanine loading areas. The literature pictures and describes six products used for new or retrofit applications.
Avoid blanket medical hiring exclusions
Project Engineer Ed Sherman received what amounted to a welcoming handshake from Chief Engineer Art Cobin after his final employment interview.
Field guide for scaffold safety
Scaffolding Safety for Metal Frame Systems is a 60-p publication replete with graphic aids designed to assist users, supervisors, and safety managers in identifying and controlling hazards to personnel generated by supported scaffolding.
Roofing membrane handles different levels
UltraGard thermoplastic polyolefin membrane is applied on ballasted roofs in buildings with different levels and sections. The product has significant seam strength resulting in labor savings. Johns Manville Roofing Systems www.jm.
Quick hose coupler prevents whipping
SafeAir pneumatic coupler eliminates the danger and injury from whipping hoses with a two-step quick connect. A simple, sliding motion safely releases air pressure before the hose can be released.
Readers object to “politically correct” response
I read Human Side of Engineering every month and often learn a lot. However, I believe you made a major mistake in "Are gay couples entitled to the same benefits as straight couples?" (PE, February 1999, p 14).
Indicator fuse comes in ratings to 600 amps
The JTD_ID Indicator fuse is available in ratings to 600 amps. Designed with an indicating lens that turns black when the fuse clears the circuit during an overload or short circuit, the product eliminates time spent searching for blown fuses.
Shaft alignment
Rotalign Pro laser shaft alignment system is water, dust, and shockproof. The system is used with horizontal and vertical machines, coupled or uncoupled. The unit stores alignment records for printout or transfer to a PC.Ludeca, Inc.www.ludeca.
Epoxy wall coating
The 8500 is a 100% solids, high-performance epoxy glaze wall coating for environments where long-lasting, easy-to-clean surfaces are mandatory.
System simplifies building control
Metasys Data Visualization simplifies the complex by telling a user at a glance the status of various building automation systems, from heating, ventilating, and air conditioning equipment to life safety functions.
Special treads provide foot traction on ice
Ice Grips Extremes sandals help prevent costly slip and fall accidents to workers exposed to icy conditions. Features include three-way strap closure, 2-in. rounded heelkick for easy removal, 3-in.
Human Side of Engineering
In this issue, Human Side of Engineering offers another case of "The Uncommon Side." This feature presents incidents drawn from actual situations faced by plant engineers, that are of a special or unusual nature. Each presentation is in two parts.
Gas monitor provides audio and visual alarms
Guardian wall-mounted, continuous gas monitor includes a digital display, NEMA 4X enclosure, output relays, and multi-level audio and visual alarms. Four remote sensors respond fast and are unaffected by temperature and humidity changes.
Test equipment – 1998-12-01
A multitude of new and reconditioned test and measurement instruments is offered in a 200-p catalog. Products are major brand names. Helpful indices arrange items by make and model and equipment category. Tucker Electronics www.tucker.com
Costs rise during October
The Plant Engineering Cost Index (PECI) moved up 0.1% during October, as a 0.2% rise in the equipment group sub-index was enough to offset a 0.1% decline in the sub-index for the facilities group.
Find leaks with bubbles
Obtain a free 8-oz sample of Formula 300 oxygen compatible, leak detection compound which is environmentally safe, nontoxic, and nonflammable. Each bottle comes with a 12-in. pull-out extension tube that allows precise leak inspection and location.
Pinch steam tracing costs
A 6-p gatefold brochure illustrates the operating principles and key applications for automating steam tracer lines, freeze and scald protection, and cooling water control. The bulletin introduces new technology in steam trapping for light loads.
Floor resurfacer is stronger than concrete
F-131 Ironwear resurfacer is reinforced with epoxy resin to provide a surface that is four times stronger than concrete and resists acids, alkalis, and solvents. The low-odor, nonflammable formula cures rapidly, with floors ready for use the next day.
PECI stable through August
The Plant Engineering Cost Index (PECI) moved up a slight 0.1% during August, as a decline in materials prices was more than offset by sharp increases in most labor components.
Cyclones
Industrial cyclones that are welded, bolted, and flanged in 12-ga or heavier mild steel with body diameters from 12-48 in. are the subject of a 6-p catalog.
Safeguarding
Over 600 pp of machine and process safeguarding products are covered in a comprehensive catalog and engineering guide. Included are safety light curtains, safety mats, interlock switches and relays, two-hand controls, and process safeguards.
Have guard, will save
Customized, weld-free guarding kits are available for any size or shape of machine. Designed to suit individual applications, the kits are time, labor, and cost-efficient alternatives to steel and cast iron machine guarding.
Ground resistance testers
A 36-p ground resistance measurements catalog offers detailed information on a line of clamp-on ground testers and various two, three, and four-pole direct reading testers.
No office? No problem.
Does your job keep you away from your office most of the day? Perhaps you don't even have an office. Not to worry.
When times are good, business planners must guard against complacency
This month, we enter the eighth year of this extraordinary economic expansion.
Gas detector allows one-hand operation
Defender multigas detector allows one-hand, one-button operation, with full status-at-a-glance, large LCD readouts, and LED alarm indicators. It also has automatic self-test and two alarm levels/sensor. Burlington Safety Laboratory, Inc.
Everyone’s a winner in the 1997 labor market
Last year was another exceptional year for the U.S. economy, and the best year in three decades for the U.S. labor market. The national unemployment rate was at 5% or below during every month of 1997 after March, and averaged 4.
No more slip-sliding away
Grip-Lok Plus is a tacky polymer that bonds permanently to a pallet surface. The anti-skid substance reduces the chance of product slipping off, helps keep pallets on fork lift tines, and prevents them from sliding on floors and damaging items.
Enhancements speed design and drafting
This 7.50 computer-aided design and drafting software package adds a variety of productivity-boosting tools. The 2D/3D system offers new features for color customization and layer management, and enhancements for better usability and visualization.
