Metal additive manufacturing projected to reach $18 billion by 2032

IDTechEx's report finds the metal additive manufacturing market will recover from COVID-19 and hit $18.5 billion by 2032.

By Sona Dadhania April 29, 2022
Courtesy: IDTechEx

Many wondered how the metal additive manufacturing industry would fare after the upheaval brought by COVID-19. The pandemic has significantly impacted aviation, which is a key market for metal additive manufacturing. Additionally, global supply chain disruptions have led companies to re-evaluate their operations. Within this environment, how has metal additive manufacturing fared?

IDTechEx‘s report, “Metal Additive Manufacturing 2022-2032: Technology and Market Outlook,” finds that after the short-term loss caused by COVID-19, the metal additive manufacturing market will recover and hit $18.5 billion by 2032. With a CAGR of 18.8%, metal 3D printing is clearly a dynamic field. Finding the value-add use cases, from reducing the inventory of replacement parts to making complex production parts, is enabling wider adoption of metal AM across many key industries and several key trends have been highlighted.

Lower-cost printers

Printers for established technologies like laser powder bed fusion or electron beam melting often cost $300K-$500K, with many exceeding $1 million. The high investment needed to engage in metal 3D printing creates high barriers to entry for SMEs. To lower this barrier to adoption, several companies have focused on making printers more affordable with price tags less than $100K.

Expanding materials portfolio

One factor limiting metal AM’s penetration is the limited size of available metals for AM. Not only are relatively few high-performance metals available for demanding applications, but the cost of metal powders often exceeds hundreds per kilo. To address this, materials start-ups are exploring high-performance metals like aluminum and alternative feedstock forms like pellets and slurries.

New entrants into binder jetting

Two major players, ExOne and voxeljet, have dominated the binder jetting space since its commercialization. However, the promise that metal binder jetting offers for high volume metal part production is leading more companies to launch their own binder jetting printers.

The global supply chain and localized manufacturing

Skyrocketing shipping costs and worker shortages have contributed to disturbances in the global supply chain. This has renewed interest in localized manufacturing to mitigate risks when relying on global manufacturing. Within this environment, metal AM has received attention for facilitating localized manufacturing.

IDTechEx’s report finds the metal additive manufacturing market will recover from the short-term loss caused by COVID-19 and reach $18.5 billion by 2032. Courtesy: IDTechEx

IDTechEx’s report finds the metal additive manufacturing market will recover from the short-term loss caused by COVID-19 and reach $18.5 billion by 2032. Courtesy: IDTechEx

Continued innovation in printing processes

Established printing technologies like DED or EBM have well-known limitations, like slow build speeds or poor resolution, which limit their adoption in certain applications. These limitations have inspired start-ups to create their own variations on established technologies or to commercialize alternative technologies. The report examines the metal AM technology landscape with benchmarking studies that identify the limitations and opportunities for technology development in metal AM.

Contract manufacturers founded on proprietary printing technologies

The classic business model for 3D printing companies has been to manufacture and sell printers to customers. Several companies, mindful of issues with this strategy, have opted to use their proprietary printing technology exclusively for in-house part production. These contract manufacturers might bring new end-users to metal additive manufacturing by eliminating normal barriers for adoption, like high capital expenditure and the need for labor skilled in AM.

Sona Dadhania, technology analyst, IDTechEx. Edited by Chris Vavra, web content manager, Control Engineering, CFE Media and Technology,

Original content can be found at Control Engineering.

Author Bio: Sona Dadhania, technology analyst, IDTechEx