What does instrument IP rating mean?

Somewhere in the fine print of most test equipment product bulletins, you'll find an IP rating. Is this just boilerplate, or does it give you vital information? Actually, the IP rating lets you know whether a piece of test equipment is suited for your application and test environment.

06/10/2004


Key Concepts

 

  • IP rating is the degree to which an instrument can withstand invasion by foreign matter.

  • The first digit refers to the degree to which solid objects can penetrate the enclosure.

  • The second digit refers to the degree to which moisture affects the instrument.

    Sections:
    IP rating nomenclature
    So what?
    Saving face
    More Info:


    Somewhere in the fine print of most test equipment product bulletins, you'll find an IP rating. Is this just boilerplate, or does it give you vital information? Actually, the IP rating lets you know whether a piece of test equipment is suited for your application and test environment.

    IP stands for ingress protection , which is the degree to which an instrument can withstand invasion by foreign matter. The International Electrotechnical Commission (IEC) established the IP rating system in its Standard 529; it is used as a guide to help you protect the life of an instrument. Also, it helps you make a more informed instrument purchase decision by ensuring that a piece of test equipment is designed to work in its intended environment. The IP rating should appear in all product literature. Question the quality of the instrument if the literature does not show an IP rating.

    IP rating nomenclature

    The IP rating is comprised of two digits, each signifying a separate characteristic. The designation indicates how well the item is sealed against invasion by foreign matter — both moisture and dust. The higher the number, the better the degree of protection. What would a typical rating of IP54 indicate about the application capabilities of a model (Fig. 1)? If you want to sound thoroughly knowledgeable, that's IP five -four, not fifty -four. Each digit relates to a separate rating — not to each other.



    The first digit refers to particulate ingress, reflecting the degree to which solid objects can penetrate the enclosure (See "Protection against access to hazardous parts" and "Protection against ingress of solid foreign objects"). A level of 5 indicates dust protected , as well as protected from invasion with a wire or other object down to 1.0 mm. There is only one higher category — dust tight .

    The second digit refers to moisture (See "Protection against ingress of liquids"). A rating of 4 means resistance to splashing water, any direction. The higher ratings of 5%%MDASSML%%8 indicate levels of jetting water and immersion. Not too many electricians or technicians need to work under water!

    So what?

    Suppose an instrument under consideration was rated to only IP43. What would that tell you about its usability? Could it be thoroughly used in a quarry or cement plant? Hardly! The particulate rating 4 indicates objects equal to or greater than 1 mm — a boulder in comparison to particles typically produced by industrial processes. Flying dust could put the unit out of commission before the purchasing agent has authorized the bill payment.

    What about a paper mill or other industrial processing plants? Wrong application again! The moisture rating 3 covers spraying water, up to a 60-deg angle from vertical. This is adequate protection for occasional incidental encounters, but still leaves a wide margin for invasion where water is a common hazard. Moisture could penetrate the unit, corrode and short out the board, and produce nagging repair delays that could critically disrupt a time-focused preventive maintenance program.

    Suppose an instrument is rated at IP42. A moisture rating of 2 indicates dripping water. Therefore, it would not be resistant to flying spray. Buying an instrument for an environment that exceeds its IP capabilities means that you will probably need another one very soon. What about a rating of IP40? A moisture rating of 0 means that the unit is not protected against any liquid ingress. Where would you use an instrument like this? It obviously is not designed for use in industrial manufacturing plants.

    Saving face

    Avoid the embarrassment of having to tell the boss or purchasing agent that a unit has failed when they still think of it as brand new. Make a mental review of the environments in which the instrument will probably be used, the nature of foreign materials to be encountered, and what that will demand in terms of IP rating. Then purchase an instrument that matches or exceeds that requirement.

    Don't be caught red-faced with a brand new instrument that is literally choked with dust or dead in the water. Any advertising blurb can call a unit "water resistant" or the like, but the IP rating actually provides objective meaning.

    More Info:

    Questions about instrument IP ratings can be directed to Jeff Jowett at 610-676-8539, jeff.jowett@megger.com , or visit megger.com . Article edited by Jack Smith, Senior Editor, 630-288-8783, jsmith@reedbusiness.com .

    Protection against access to hazardous parts (first digit)

    Number

    Description

    0

    Not protected

    1

    Protected against access with back of hand (50 mm)

    2

    Protected against access with jointed finger (12 x 80 mm)

    3

    Protected against access with a tool (2.5 mm)

    4, 5, 6

    Protected against access with a wire (1.0 mm)


    Protection against ingress of solid foreign objects (first digit)

    Number

    Description

    0

    Not protected

    1

    Objects equal or greater than 50 mm

    2

    Objects equal or greater than 12.5 mm

    3

    Objects equal or greater than 2.5 mm

    4

    Objects equal or greater than 1 mm

    5

    Dust protected

    6

    Dust tight


    Protection against ingress of liquids (second digit)

    Number

    Description

    0

    Not protected

    1

    Water dripping vertically

    2

    Water dripping, enclosure tilted to 15 deg

    3

    Spraying water, to 60 deg angle from vertical

    4

    Splashing water, any direction

    5

    Jetting water, any direction

    6

    Powerful jetting water, any direction

    7

    Temporary immersion in water

    8

    Continuous immersion in water





    No comments
    The Top Plant program honors outstanding manufacturing facilities in North America. View the 2015 Top Plant.
    The Product of the Year program recognizes products newly released in the manufacturing industries.
    The Engineering Leaders Under 40 program identifies and gives recognition to young engineers who...
    Prescriptive maintenance; Hannover Messe 2017 recap; Reduce welding errors
    Safety standards and electrical test instruments; Product of the Year winners; Easy and safe electrical design
    Safer human-robot collaboration; 2017 Maintenance Survey; Digital Training; Converting your lighting system
    Mobility as the means to offshore innovation; Preventing another Deepwater Horizon; ROVs as subsea robots; SCADA and the radio spectrum
    Future of oil and gas projects; Reservoir models; The importance of SCADA to oil and gas
    Big Data and bigger solutions; Tablet technologies; SCADA developments
    Automation modernization; Predictive analytics enable open connectivity; System integration success; Automation turns home brewer into brew house
    Commissioning electrical systems; Designing emergency and standby generator systems; Paralleling switchgear generator systems
    Natural gas for tomorrow's fleets; Colleges and universities moving to CHP; Power and steam and frozen foods

    Annual Salary Survey

    Before the calendar turned, 2016 already had the makings of a pivotal year for manufacturing, and for the world.

    There were the big events for the year, including the United States as Partner Country at Hannover Messe in April and the 2016 International Manufacturing Technology Show in Chicago in September. There's also the matter of the U.S. presidential elections in November, which promise to shape policy in manufacturing for years to come.

    But the year started with global economic turmoil, as a slowdown in Chinese manufacturing triggered a worldwide stock hiccup that sent values plummeting. The continued plunge in world oil prices has resulted in a slowdown in exploration and, by extension, the manufacture of exploration equipment.

    Read more: 2015 Salary Survey

    Maintenance and reliability tips and best practices from the maintenance and reliability coaches at Allied Reliability Group.
    The One Voice for Manufacturing blog reports on federal public policy issues impacting the manufacturing sector. One Voice is a joint effort by the National Tooling and Machining...
    The Society for Maintenance and Reliability Professionals an organization devoted...
    Join this ongoing discussion of machine guarding topics, including solutions assessments, regulatory compliance, gap analysis...
    IMS Research, recently acquired by IHS Inc., is a leading independent supplier of market research and consultancy to the global electronics industry.
    Maintenance is not optional in manufacturing. It’s a profit center, driving productivity and uptime while reducing overall repair costs.
    The Lachance on CMMS blog is about current maintenance topics. Blogger Paul Lachance is president and chief technology officer for Smartware Group.
    Featured articles highlight technologies that enable the Industrial Internet of Things, IIoT-related products and strategies to get data more easily to the user.
    Compressed air plays a vital role in most manufacturing plants, and availability of compressed air is crucial to a wide variety of operations.
    This digital report will explore several aspects of how IIoT will transform manufacturing in the coming years.
    Maintenance Manager; California Oils Corp.
    Associate, Electrical Engineering; Wood Harbinger
    Control Systems Engineer; Robert Bosch Corp.
    This course focuses on climate analysis, appropriateness of cooling system selection, and combining cooling systems.
    This course will help identify and reveal electrical hazards and identify the solutions to implementing and maintaining a safe work environment.
    This course explains how maintaining power and communication systems through emergency power-generation systems is critical.
    click me