Technologies for filtering mechanical resonance with intelligent servo drives
Control machine resonance—the “white noise” generated by machine motion—in servo-driven printing and converting machines. Bosch Rexroth intelligent servo drives provide advanced programming tools, diagnostic features, and integrated filtering capabilities to combat mechanical resonance.
Brian Schmidt, Bosch Rexroth
With Rexroth IndraDrive intelligent servo drives, the effects of resonance can be overcome without compromising performance or investing additional resources. To illustrate the implementation and benefits of this solution, the Rexroth IndraDrive converter drive can be used to control a synchronous ac motor.
The first step is to identify the resonant frequency by doing a “white noise” test. Using Rexroth’s Drive-Integrated Command Value Generator (Figure 2), a noise signal can be applied to the torque command input of the motor.
While the motor is vibrating, capture one second’s worth of data and upload results to the oscilloscope window in Rexroth’s IndraWorks engineering suite and displayed as a function of time.
In addition to a smoothing time constant (low-pass filter), the IndraDrive offers a host of additional filtering options.
For more about this tutorial, and for Figures 1, 3, 4, 6 and 7, see: Use intelligent servo drives to filter mechanical resonance - linked at the bottom of this article.
- Brian Schmidt is senior applications engineer, food, packaging and printing industry sector, Bosch Rexroth Corp. Edited by Mark T. Hoske, content manager CFE Media, Control Engineering and Plant Engineering mhoske(at)cfemedia.com.
ONLINE
http://www.boschrexroth-us.com
http://www.youtube.com/BoschRexrothUS
Case Study Database
Get more exposure for your case study by uploading it to the Plant Engineering case study database, where end-users can identify relevant solutions and explore what the experts are doing to effectively implement a variety of technology and productivity related projects.
These case studies provide examples of how knowledgeable solution providers have used technology, processes and people to create effective and successful implementations in real-world situations. Case studies can be completed by filling out a simple online form where you can outline the project title, abstract, and full story in 1500 words or less; upload photos, videos and a logo.
Click here to visit the Case Study Database and upload your case study.
2012 Salary Survey
In a year when manufacturing continued to lead the economic rebound, it makes sense that plant manager bonuses rebounded. Plant Engineering’s annual Salary Survey shows both wages and bonuses rose in 2012 after a retreat the year before.
Average salary across all job titles for plant floor management rose 3.5% to $95,446, and bonus compensation jumped to $15,162, a 4.2% increase from the 2010 level and double the 2011 total, which showed a sharp drop in bonus.












