Stinson-Remick Hall Multidisciplinary Engineering Building

New construction: Stinson-Remick Hall Multidisciplinary Engineering Building; BSA LifeStructures


Stinson-Remick Hall houses both undergraduate programs and research activities for the College of Engineering. Courtesy: Tony Frederick, Tony Frederick Photography (Click to enlarge)Project name: Stinson-Remick Hall Multidisciplinary Engineering Building

Location: South Bend, Ind. (Notre Dame)

Firm name: BSA LifeStructures

Project type, building type: New construction, school (college, university)

Project duration: 3.5 years

Project completion date: Dec. 1, 2009

Project budget for mechanical, electrical, plumbing, fire protection engineering only: $19.25 million

Engineering challenges

Stinson-Remick Hall is the most complex mixture of program, function, and engineering on Notre Dame’s campus. The facility houses the Researchers work in the clean room manufacturing and research environment. Courtesy: Matt Cashore, University of Notre Dame (Click to enlarge)university’s first clean room environment where white-suited researchers move carefully through a highly sterile environment. Inside, specialized lighting, power, vibration control, and air movement support the nanofabrication process. The nanofabrication space is actually three levels with a lower level equipment and service intensive subfabrication space supporting the specialized equipment needs. An upper level contains a bank of air handlers to create a constant flow of air down through the floor, always moving potential contaminants away from the work surface. This three-level volume is wrapped in more traditional research and classroom spaces. The building contains research space for material characterization, an energy center, and a nanoscience and technology center. The clean room supports the nanofabrication lab (an academic and research space). With research-intensive functions, the building operates 24/7 and needs to maintain strict environmental controls. The undergraduate academic learning center is the core of the building, allowing for multiple possibilities for collaboration among disciplines. The research and learning occurring in Stinson-Remick Hall is as groundbreaking as it is energy intensive. So, how did the designers create a facility that achieved LEED Gold status? Another challenge was designing a facility that could meet the diverse requirements of The mechanical space inside of Stinson-Remick Hall is shown. Courtesy: Robert Canfield (Click to enlarge)the building.


There are two key sustainable strategies that have helped Stinson-Remick Hall achieve LEED Gold status and reach new levels of energy efficiency. First, the nanotechnology research laboratories at Stinson-Remick Hall are equipped with fume hoods that require total exhaust to control chemical vapors. Makeup air to the laboratories must be conditioned and delivered continuously. Therefore, strategies for reducing airflow were implemented without compromising laboratory personnel safety. Airflows were lowered to the minimum requirement at all operating times and variable air volume systems are set to provide only the amount of air the fume hoods require based on the sash position. The use of fume hood occupancy sensors reduces the airflow to even lower levels when the laboratory is void of personnel.

The second key sustainable strategy involves the university’s central chilled water plant that is turned off in late fall and stays dormant until spring. Although Stinson-Remick Hall uses a high percentage of See-through glass walls provide students and visitors views into the clean room. Courtesy: Tony Frederick, Tony Frederick Photography (Click to enlarge)outside air and an economizer cycle is used to cool most of the spaces in winter, there is one condition that needs to be addressed. The large clean room in Stinson-Remick Hall continuously circulates over 200,000 cfm to maintain the quality of air required for the nanofabrication research. The clean room equipment, lights, and circulation fans create a large amount of heat all year long, and in summer the central chilled water system cools the air. However, in winter chilled water is not available.

The solution is to use the already installed chilled water system to transfer the heat from the clean room units to the incoming outside air that makes up for the laboratory and clean room exhaust systems. The chilled water system is isolated from the campus system. The building pumps are energized to circulate water through all the cooling coils in all the air-handling units. Heat from the clean room units is then transferred to the makeup air-handling units. So, the incoming air to the building is preheated in two stages: first by the heat recovered from the exhaust airstream (via an independent heat recovery system) and then second from the heat generated in the clean room. Small chillers are available in the building for those few mild days in A professor works with graduate students and the solar panels on the roof of Stinson-Remick Hall. Courtesy: Matt Cashore, University of Notre Dame (Click to enlarge)winter when the free cooling option will not meet the full load.

The engineering system is as diverse and complex as the program space. The following is a partial list of the techniques applied to meet the building’s diverse requirements: variable air volume heating and cooling utilizing air tracking control to maintain proper airflow and pressure relationships; variable speed heating, cooling, and process system pumping to meet unique and high-ranging diversities; all-electronic building automation and control system with remote monitoring and system setpoint adjustments; and specialized clean room and laboratory gases and liquids systems including reverse osmosis water, liquid nitrogen, gasified nitrogen, E1.1 purified water, compressed air, a laboratory vacuum, and a host of exotic clean room gases and liquids.

Additional information

View Bala Consulting Engineers Inc.'s presentation on Stinson-Remick Hall Multidisciplinary Engineering Building, Our Challenge: Design the First LEED-Certified Facility on One of the Nation's Most Historical Gothic Campuses.

No comments
The Top Plant program honors outstanding manufacturing facilities in North America. View the 2013 Top Plant.
The Product of the Year program recognizes products newly released in the manufacturing industries.
The Engineering Leaders Under 40 program identifies and gives recognition to young engineers who...
A cool solution: Collaboration, chemistry leads to foundry coat product development; See the 2015 Product of the Year Finalists
Raising the standard: What's new with NFPA 70E; A global view of manufacturing; Maintenance data; Fit bearings properly
Sister act: Building on their father's legacy, a new generation moves Bales Metal Surface Solutions forward; Meet the 2015 Engineering Leaders Under 40
Cyber security cost-efficient for industrial control systems; Extracting full value from operational data; Managing cyber security risks
Drilling for Big Data: Managing the flow of information; Big data drilldown series: Challenge and opportunity; OT to IT: Creating a circle of improvement; Industry loses best workers, again
Pipeline vulnerabilities? Securing hydrocarbon transit; Predictive analytics hit the mainstream; Dirty pipelines decrease flow, production—pig your line; Ensuring pipeline physical and cyber security
Upgrading secondary control systems; Keeping enclosures conditioned; Diagnostics increase equipment uptime; Mechatronics simplifies machine design
Designing positive-energy buildings; Ensuring power quality; Complying with NFPA 110; Minimizing arc flash hazards
Building high availability into industrial computers; Of key metrics and myth busting; The truth about five common VFD myths

Annual Salary Survey

After almost a decade of uncertainty, the confidence of plant floor managers is soaring. Even with a number of challenges and while implementing new technologies, there is a renewed sense of optimism among plant managers about their business and their future.

The respondents to the 2014 Plant Engineering Salary Survey come from throughout the U.S. and serve a variety of industries, but they are uniform in their optimism about manufacturing. This year’s survey found 79% consider manufacturing a secure career. That’s up from 75% in 2013 and significantly higher than the 63% figure when Plant Engineering first started asking that question a decade ago.

Read more: 2014 Salary Survey: Confidence rises amid the challenges

Maintenance and reliability tips and best practices from the maintenance and reliability coaches at Allied Reliability Group.
The One Voice for Manufacturing blog reports on federal public policy issues impacting the manufacturing sector. One Voice is a joint effort by the National Tooling and Machining...
The Society for Maintenance and Reliability Professionals an organization devoted...
Join this ongoing discussion of machine guarding topics, including solutions assessments, regulatory compliance, gap analysis...
IMS Research, recently acquired by IHS Inc., is a leading independent supplier of market research and consultancy to the global electronics industry.
Maintenance is not optional in manufacturing. It’s a profit center, driving productivity and uptime while reducing overall repair costs.
The Lachance on CMMS blog is about current maintenance topics. Blogger Paul Lachance is president and chief technology officer for Smartware Group.