Pipe freeze plug
Problem : A pipe is leaking, and it is difficult to get to the valve to shut off flow. How can the leak be stopped until the valve can be reached and flow stopped?
Solution : Wrap a piece of rubber around the leaking pipe. Clamp both ends around the pipe. Clamp some of the rubber around the nozzle of a CO2 fire extinguisher. Cut a slit opposite the extinguisher. Fire the extinguisher, freezing the contents of the pipe and temporarily stopping the leak.
Contributor : James G. Strebe, Sr. Process/E&I Engineer, Minergy Engineering, Neenah, WI.
Dual power source
Problem : A 12-V portable air compressor comes with a plug that fits a cigarette lighter. If the only source of power is the battery of a lift truck, how can the air compressor be powered?
Solution : Strip a short section of both wires about 12 in. from the plug. Attach a set of terminal clamps, with protective sleeves, to the wires. Now either a battery or a cigarette lighter can power the compressor.
Contributor : Larry Lueder, Inovative Creations, Mantua, NJ.
Roof leak fix
Problem : A leak has developed on a flat plant roof. Due to scheduling and weather problems the leak can't be fixed right now. What can be done in the way of a temporary patch?
Solution : Locate the approximate location of the leak. Spread some oil absorbent (clay granules) on the leak while it is raining. The absorbent will flow to the leak and temporarily seal it for about 3 months.
Contributor : Tom Davis, Maintenance Supervisor, Cargill Turkey Products, Timberville, VA.
In all cases, even if not specifically mentioned in the writeups, verify that the tip does not violate any relevant code, standard, or practice. Always use the appropriate safety equipment and procedures when applying the maintenance tips.
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Annual Salary Survey
Before the calendar turned, 2016 already had the makings of a pivotal year for manufacturing, and for the world.
There were the big events for the year, including the United States as Partner Country at Hannover Messe in April and the 2016 International Manufacturing Technology Show in Chicago in September. There's also the matter of the U.S. presidential elections in November, which promise to shape policy in manufacturing for years to come.
But the year started with global economic turmoil, as a slowdown in Chinese manufacturing triggered a worldwide stock hiccup that sent values plummeting. The continued plunge in world oil prices has resulted in a slowdown in exploration and, by extension, the manufacture of exploration equipment.
Read more: 2015 Salary Survey