Safety First

In all cases, even if not specifically mentioned in the writeups, verify that the tip does not violate any relevant code, standard, or practice. Always use the appropriate safety equipment and procedures when applying the maintenance tips.


In all cases, even if not specifically mentioned in the writeups, verify that the tip does not violate any relevant code, standard, or practice. Always use the appropriate safety equipment and procedures when applying the maintenance tips.

Quick shaft fix

Problem: A bearing becomes loose on a shaft and a spare shaft is not available. How can you quickly rework the shaft and provide a tight bearing fit?

Solution: Remove the bearing from the shaft. Using a hammer and center punch, pit the shaft uniformly around its circumference in the bearing area (see detail). The impact of the center punch creates a small crater surrounded by a ridge. The ridges hold the bearing in place and minimize downtime.

Contributor: Luc Raeckelboom, Curing Engineer (retired), Michelin Tire Co.

Cleaning paint rollers

Problem: Cleaning paperboard core paint rollers is a time-consuming job. Is there a faster, easier way?

Solution: Shove a short extension handle into the ground and screw a paint roller handle onto it. Slide on the dirty roller. Using a garden hose and sprayer, saturate the roller. With a strong spray stream, get the roller to spin quickly, throwing off the paint. (You may want to stand to the side during this operation). Stop rotation with the spray, resoak the roller, and spin it in the other direction. When thoroughly clean (usually three or four spins), let the roller dry. It will look as though it just came out of the wrapper. Note: this method only works for water-based paints.

Contributor: David Fischer, Plant Engineer, Loparex, Inc.

Moving heavy ladders

Problem: Fiberglass ladders are safe to use in most applications in a plant, but they are heavy. Is there a way for one man to easily carry them?

Solution: Take a piece of scrap, 11/2 in. thick, rigid polystyrene foam insulation and cut it for a tight fit inside the upright channels of the fiberglass ladder. Place one piece on each side of the ladder at the balance point. This makes a nice cushioned pad for setting the ladder on your shoulder while carrying it.

Contributor: Frank Kerkvliet, Maintenance Engineer, Sterner Lighting Systems, Inc.

No comments
The Top Plant program honors outstanding manufacturing facilities in North America. View the 2015 Top Plant.
The Product of the Year program recognizes products newly released in the manufacturing industries.
The Engineering Leaders Under 40 program identifies and gives recognition to young engineers who...
Safer human-robot collaboration; 2017 Maintenance Survey; Digital Training; Converting your lighting system
IIoT grows up; Six ways to lower IIoT costs; Six mobile safety strategies; 2017 Salary Survey
2016 Top Plant; 2016 Best Practices on manufacturing progress, efficiency, safety
Mobility as the means to offshore innovation; Preventing another Deepwater Horizon; ROVs as subsea robots; SCADA and the radio spectrum
Future of oil and gas projects; Reservoir models; The importance of SCADA to oil and gas
Big Data and bigger solutions; Tablet technologies; SCADA developments
Automation modernization; Predictive analytics enable open connectivity; System integration success; Automation turns home brewer into brew house
Commissioning electrical systems; Designing emergency and standby generator systems; Paralleling switchgear generator systems
Natural gas for tomorrow's fleets; Colleges and universities moving to CHP; Power and steam and frozen foods

Annual Salary Survey

Before the calendar turned, 2016 already had the makings of a pivotal year for manufacturing, and for the world.

There were the big events for the year, including the United States as Partner Country at Hannover Messe in April and the 2016 International Manufacturing Technology Show in Chicago in September. There's also the matter of the U.S. presidential elections in November, which promise to shape policy in manufacturing for years to come.

But the year started with global economic turmoil, as a slowdown in Chinese manufacturing triggered a worldwide stock hiccup that sent values plummeting. The continued plunge in world oil prices has resulted in a slowdown in exploration and, by extension, the manufacture of exploration equipment.

Read more: 2015 Salary Survey

Maintenance and reliability tips and best practices from the maintenance and reliability coaches at Allied Reliability Group.
The One Voice for Manufacturing blog reports on federal public policy issues impacting the manufacturing sector. One Voice is a joint effort by the National Tooling and Machining...
The Society for Maintenance and Reliability Professionals an organization devoted...
Join this ongoing discussion of machine guarding topics, including solutions assessments, regulatory compliance, gap analysis...
IMS Research, recently acquired by IHS Inc., is a leading independent supplier of market research and consultancy to the global electronics industry.
Maintenance is not optional in manufacturing. It’s a profit center, driving productivity and uptime while reducing overall repair costs.
The Lachance on CMMS blog is about current maintenance topics. Blogger Paul Lachance is president and chief technology officer for Smartware Group.
This digital report will explore several aspects of how IIoT will transform manufacturing in the coming years.
Motion control advances and solutions can help with machine control, automated control on assembly lines, integration of robotics and automation, and machine safety.
Compressed air plays a vital role in most manufacturing plants, and availability of compressed air is crucial to a wide variety of operations.
Maintenance Manager; California Oils Corp.
Associate, Electrical Engineering; Wood Harbinger
Control Systems Engineer; Robert Bosch Corp.
click me