Phase one: CDC Factory sets up $1M production costs savings for Pinnacle Foods


Mountain Lakes, N.J.-based Pinnacle Foods Group will use CDC Factory global manufacturing operations management (MOM) solution, offered by CDC Software , at three of Pinnacle’s largest plants in the U.S. during Phase One of the project, with an additional four plants during Phase Two.
Pinnacle plans to save $1 million in annual production costs after Phase One, and a total of $4 million annually after completion of Phase Two.
Based on a benchmark study conducted by CDC Factory consultants and the Pinnacle Foods project team, CDC Factory is expected to provide significant productivity improvements.
Pinnacle, with net sales of $1.54 billion, makes some of the most venerable brands in the U.S., including Duncan Hines baking mixes, Hungry-Man and Swanson Dinners, Mrs. Paul’s frozen foods, Vlasic pickles, and Mrs. Butterworth’s syrups.
“Our due diligence validated the out-of-the box functionality that eliminated the need for costly customizations or a time-consuming project to build an MES [manufacturing execution system],” says Tony Hipszer, CIO of Pinnacle Foods. “This project will focus on improving staff performance by using the manufacturing operations management system that CDC Factory delivers out-of-the-box. We expect this to pay off by increasing our competitive advantage through lowering production costs.
“Our executives are very experienced in the typical plant solution offerings from plant automation and OEE measurement companies,” Hipszer adds. “It was immediately apparent that CDC Factory was completely different than other solutions and offered an impressive implementation that could help us increase our profitability quickly. We believe our greatest opportunity for margin improvements is changing the way the operators and supervisors do their work.”

No comments
The Top Plant program honors outstanding manufacturing facilities in North America. View the 2015 Top Plant.
The Product of the Year program recognizes products newly released in the manufacturing industries.
The Engineering Leaders Under 40 program identifies and gives recognition to young engineers who...
Safety for 18 years, warehouse maintenance tips, Ethernet and the IIoT, GAMS 2016 recap
2016 Engineering Leaders Under 40; Future vision: Where is manufacturing headed?; Electrical distribution, redefined
Strategic outsourcing delivers efficiency; Sleeve bearing clearance; Causes of water hammer; Improve air quality; Maintenance safety; GAMS preview
SCADA at the junction, Managing risk through maintenance, Moving at the speed of data
Safety at every angle, Big Data's impact on operations, bridging the skills gap
The digital oilfield: Utilizing Big Data can yield big savings; Virtualization a real solution; Tracking SIS performance
Applying network redundancy; Overcoming loop tuning challenges; PID control and networks
Driving motor efficiency; Preventing arc flash in mission critical facilities; Integrating alternative power and existing electrical systems
Package boilers; Natural gas infrared heating; Thermal treasure; Standby generation; Natural gas supports green efforts

Annual Salary Survey

Before the calendar turned, 2016 already had the makings of a pivotal year for manufacturing, and for the world.

There were the big events for the year, including the United States as Partner Country at Hannover Messe in April and the 2016 International Manufacturing Technology Show in Chicago in September. There's also the matter of the U.S. presidential elections in November, which promise to shape policy in manufacturing for years to come.

But the year started with global economic turmoil, as a slowdown in Chinese manufacturing triggered a worldwide stock hiccup that sent values plummeting. The continued plunge in world oil prices has resulted in a slowdown in exploration and, by extension, the manufacture of exploration equipment.

Read more: 2015 Salary Survey

Maintenance and reliability tips and best practices from the maintenance and reliability coaches at Allied Reliability Group.
The One Voice for Manufacturing blog reports on federal public policy issues impacting the manufacturing sector. One Voice is a joint effort by the National Tooling and Machining...
The Society for Maintenance and Reliability Professionals an organization devoted...
Join this ongoing discussion of machine guarding topics, including solutions assessments, regulatory compliance, gap analysis...
IMS Research, recently acquired by IHS Inc., is a leading independent supplier of market research and consultancy to the global electronics industry.
Maintenance is not optional in manufacturing. It’s a profit center, driving productivity and uptime while reducing overall repair costs.
The Lachance on CMMS blog is about current maintenance topics. Blogger Paul Lachance is president and chief technology officer for Smartware Group.
This article collection contains several articles on the vital role of plant safety and offers advice on best practices.
This article collection contains several articles on the Industrial Internet of Things (IIoT) and how it is transforming manufacturing.
This article collection contains several articles on strategic maintenance and understanding all the parts of your plant.
click me