Metering Accuracy is Critical to the Success of Toronto’s Innovative Deep Lake Water Cooling

04/23/2007


The city of Toronto has capitalized on a valuable asset lying 272 feet below the surface of Lake Ontario %%MDASSML%% icy cold water that remains at a constant 39.2 degrees Fahrenheit all year round.Since August 2004, this previously-untapped resource has been supplying economical and environmentally-friendly air conditioning to large buildings in the city’s downtown.

The Deep Lake Water Cooling (DLWC) system in Toronto is the world’s largest.The city is an ideal location for this innovative technology, because a deep body of water is situated near the dense, urban center.The DLWC system is operated by Enwave Energy Corporation, a private corporation co-owned by the City of Toronto and the Ontario Municipal Employees Retirement System (OMERS) that provides heating and/or cooling services to over 140 institutional and commercial buildings in downtown Toronto.

The DLWC process is not complicated.A heat exchange system at the City's John Street Pumping Station transfers cold energy from the lake water to a separate, closed water loop that distributes cooling energy to Enwave’s customers.The closed water loop circulates in an underground piping distribution network, providing air conditioning to the Metro Toronto Convention Centre and to skyscrapers and other major buildings.The DLWC system has enough capacity to air condition 100 office buildings or 34 million square feet of building space.

After the lake water passes through the heat exchange process, it is fed into the city’s potable water system, avoiding the potential negative environmental impact of discharging the warmed water back into the lake.A single source of water provides cooling for Enwave's DLWC system and drinking water for the city.

The environmental benefits of DLWC are dramatic.DLWC consumes only one-tenth the electricity compared to conventional chillers.The lake water system thereby eliminates 61 megawatts of electricity demand from Ontario’s electricity grid, during peak usage periods %%MDASSML%% equivalent to the electricity required to air condition 6,800 homes.The reduced electricity consumption annually removes 79,000 tons of carbon dioxide from the air, an amount equivalent to taking 15,800 cars off the road.The DLWC system not only reduces these greenhouse gases, but it also eliminates the use of large quantities of ozone-depleting refrigerants.

Enwave’s customers benefit from the availability of smart energy that is sustainable, clean and renewable, without having to pay premium prices.Moreover, DLWC, like other green projects, involves high capital expenditures and low operating costs.Therefore, Enwave is able to offer price stability, an important advantage in an era of rising and unpredictable energy costs.

Centralized production of cooling energy is more cost-effective, reliable and convenient, than distributed building-specific cooling, because it removes the need to acquire, service and maintain cooling equipment in each building. The noise, vibration and structure-born sounds of cooling equipment are eliminated. The space typically reserved for cooling equipment is freed for other purposes, and the coolers visible on roofs and walls are no longer needed.

“We are changing the paradigm of how buildings provide air conditioning,” explains Steve Perkins, Enwave’s Vice President of Engineering.“Instead of buying electricity to power their own cooling system, our customers now outsource the process to our district cooling operation.They receive cooling energy in the form of cold water and they need only distribute that cooling energy within their building.”

Enwave bills each customer by calculating energy consumed, based on the water flow and the temperature differential between the customer’s supply and return lines.“Our customers are used to the model of buying precisely-metered electricity, and it is critical that we provide excellent metering accuracy,” says Perkins.“Some of our cooling customers are buying hundreds of thousands, or millions, of dollars in cooling each year.”

For metering systems, Enwave has turned to SRB Controls Inc., of Markham, Ontario, which recommended the IFS 4000 KC Enviromag electromagnetic flowmeter (EMF), ranging in diameter from 3 inches to 20 inches, from KROHNE, Inc. of Peabody, MA and KROHNE Toronto, Ontario. KROHNE has been a leader in the development of magmeters since it introduced the first EMF for industrial applications in 1952.

“We use only magmeters, because they are economical and very reliable for a wide range in diameters and flowrates,” says Perkins.“The KROHNE Enviromag meter meets our exacting accuracy standards, even when flowrates for a customer might vary from 5000 gallons per minute on a hot summer afternoon, down to only 200 gallons per minute at night or in the winter when cooling may only be needed in a single computer room.”

The KROHNE Environmag meters require absolutely no maintenance and there are no mechanically moving parts. Each meter is wet-calibrated on accredited (EN 17025) calibration rigs at the factory and supplied with test certificate.Consistent results are reliably achieved with no zero point calibration, no precalibration, and no periodic recalibration.

EMF technology has a relatively simple operating principle.An electrically conductive fluid flows through an unobstructed insulating tube and through a constant magnetic field.A voltage is induced in this fluid proportional to its mean flow velocity, and this signal voltage is picked up by electrodes. Microprocessor-based electronics converts this voltage into scaled pulses (e.g. 1 pulse for every US gallon of medium flowing through the measuring tube).Enwave uses KROHNE IFC 020 electromagnetic flow converters to store and aggregate data and to perform self-diagnostics.

In addition to providing billing information, the magmeters are networked over telephone lines to provide realtime information to monitor the flow to each customer.For example, if a meter indicates that a customer is utilizing unexpectedly high flow, it may be an indication that a problem exists in the building’s air conditioning distribution system or that Enwave needs to provide supplemental cooling energy by lowering the temperature of the water that it is supplying.

Enwave is connecting DLWC customers to its distribution loop at the rate of about 18 new buildings per year.Because of the wide variety of meter diameters required by different customers, it is not economical to carry any meter inventory.

“We have been pleased with KROHNE’s short delivery times, allowing us to meet our project schedules with just-in-time purchasing,” says Perkins.“But most important of all is the accuracy of the magmeters.The worst thing would be to start having an argument about bills, and that’s why we are so fussy about the quality of the meters we use.”





No comments
The Top Plant program honors outstanding manufacturing facilities in North America. View the 2015 Top Plant.
The Product of the Year program recognizes products newly released in the manufacturing industries.
The Engineering Leaders Under 40 program identifies and gives recognition to young engineers who...
2016 Engineering Leaders Under 40; Future vision: Where is manufacturing headed?; Electrical distribution, redefined
Strategic outsourcing delivers efficiency; Sleeve bearing clearance; Causes of water hammer; Improve air quality; Maintenance safety; GAMS preview
World-class maintenance: The three keys to success - Deploy people, process and technology; 2016 Lubrication Guide; Why hydraulic systems get hot
Flexible offshore fire protection; Big Data's impact on operations; Bridging the skills gap; Identifying security risks
The digital oilfield: Utilizing Big Data can yield big savings; Virtualization a real solution; Tracking SIS performance
Getting to the bottom of subsea repairs: Older pipelines need more attention, and operators need a repair strategy; OTC preview; Offshore production difficult - and crucial
Applying network redundancy; Overcoming loop tuning challenges; PID control and networks
Driving motor efficiency; Preventing arc flash in mission critical facilities; Integrating alternative power and existing electrical systems
Package boilers; Natural gas infrared heating; Thermal treasure; Standby generation; Natural gas supports green efforts

Annual Salary Survey

Before the calendar turned, 2016 already had the makings of a pivotal year for manufacturing, and for the world.

There were the big events for the year, including the United States as Partner Country at Hannover Messe in April and the 2016 International Manufacturing Technology Show in Chicago in September. There's also the matter of the U.S. presidential elections in November, which promise to shape policy in manufacturing for years to come.

But the year started with global economic turmoil, as a slowdown in Chinese manufacturing triggered a worldwide stock hiccup that sent values plummeting. The continued plunge in world oil prices has resulted in a slowdown in exploration and, by extension, the manufacture of exploration equipment.

Read more: 2015 Salary Survey

Maintenance and reliability tips and best practices from the maintenance and reliability coaches at Allied Reliability Group.
The One Voice for Manufacturing blog reports on federal public policy issues impacting the manufacturing sector. One Voice is a joint effort by the National Tooling and Machining...
The Society for Maintenance and Reliability Professionals an organization devoted...
Join this ongoing discussion of machine guarding topics, including solutions assessments, regulatory compliance, gap analysis...
IMS Research, recently acquired by IHS Inc., is a leading independent supplier of market research and consultancy to the global electronics industry.
Maintenance is not optional in manufacturing. It’s a profit center, driving productivity and uptime while reducing overall repair costs.
The Lachance on CMMS blog is about current maintenance topics. Blogger Paul Lachance is president and chief technology officer for Smartware Group.
This article collection contains several articles on the vital role that compressed air plays in manufacturing plants.
This article collection contains several articles on the Industrial Internet of Things (IIoT) and how it is transforming manufacturing.
This article collection contains several articles on strategic maintenance and understanding all the parts of your plant.
click me