Machine Safety: Which safety circuit design is required?

When considering safety circuit designs and compliance requirements, look at B level versus C level safety standards and their approval dates. See levels of machine safety standards graphic.

07/04/2014


Machine safety standards are in levels: A) Basic safety standards apply to industry, B) Group safety standards apply to a defined group or type of machinery, and C) Specialists standards apply to one specific kind of machine, such as mechanical stamping,First of all, is everyone familiar with “B” level and “C” level machine safety standards? Secondly, is everyone familiar with the importance of approval dates of safety standards, particularly when contrasting called out compliance requirements?

Machine safety standards: 3 levels

Let’s begin by looking at the graphic showing example machine safety standards in their respective A, B, and C levels: 

A. Basic safety standards apply to industry.

B. Group safety standards apply to a defined group or type of machinery.

C. Specialists standards apply to one specific kind of machine, such as mechanical stamping, injection molding, converting, etc. 

By looking at the example standards per level, it is easy to understand what is meant by a “B” level versus a “C” level machine safety standard. 

Referenced dates matter

Additionally, when a standard is published, it is also designated via the date it was reviewed and approved. Internal to this process, a standard’s working committee will usually review all content within a standard and either update or not update any specific requirement or miscellaneous information. This can include any normative or informative other referenced standards. These other standards may or may not include a specifically dated version. 

For example, the current NFPA 79 edition is dated 2012. During the update cycle we considered whether to update the Annex J Informational References for ISO 13849-1, 1990 to the more current 2006 edition. The working committee considered this change and voted to keep the 1990 edition reference for ISO 13849-1. This vote was significant because the 2006 edition would have brought into play the newer approach for the SRP/CS (Safety Related Parts of the Control System)—specifically, things like functional safety, performance levels, mean time to fail dangerous, diagnostics coverage, B10 values, and more. This is a major change.

Quite often, when a “B” level standard makes a significant change (like NFPA 79, 2002 adopting safety PLC technology), “C” level standards may or may not be reconciled and/or in sync regarding how safety circuits “shall” be designed. So, the question is asked: Which safety circuit design is required? I understand that in Europe under the Machinery Directive only current editions of standards are “listed” as required for compliance. In the U.S. OSHA is the law and consensus standards are an additional level of compliance requirements. Therefore, and in my experience, most “best-in-class” companies in the U.S. default to a current safety circuit design regardless of “B” versus “C” level standards. How has this question been answered in your experiences?

Add your comments, thoughts, questions, or suggestions about level of machine standards or related topics by submitting your observations, ideas, experiences, and challenges in the comments section below.

www.controleng.com/blogs under Machine Safety has related machine safety explanations. See specific links below.

Related articles:

Machine Safety: what is the value of ISO 13849-1 for U.S. domestic compliance?

How to use ISO functional safety standards

Machine safety standard merger: One global machine safety standard

Machine Safety: Domestic U.S. versus international standards

EHS Today: The Buzz About ISO 13849-1: The Good, the Bad and the Ugly (and a Possible Alternate Solution) by Mike Carlson

Contact: www.jbtitus.com for “Solutions for Machine Safety.”



No comments
The Top Plant program honors outstanding manufacturing facilities in North America. View the 2015 Top Plant.
The Product of the Year program recognizes products newly released in the manufacturing industries.
The Engineering Leaders Under 40 program identifies and gives recognition to young engineers who...
Hannover Messe 2016: Taking hold of the future - Partner Country status spotlights U.S. manufacturing; Honoring manufacturing excellence: The 2015 Product of the Year Winners
Inside IIoT: How technology, strategy can improve your operation; Dry media or web scrubber?; Six steps to design a PM program
World-class manufacturing: A recipe for success: Finding the right mix for a salad dressing line; 2015 Salary Survey: Manufacturing slump dims enthusiasm
Getting to the bottom of subsea repairs: Older pipelines need more attention, and operators need a repair strategy; OTC preview; Offshore production difficult - and crucial
Digital oilfields: Integrated HMI/SCADA systems enable smarter data acquisition; Real-world impact of simulation; Electric actuator technology prospers in production fields
Special report: U.S. natural gas; LNG transport technologies evolve to meet market demand; Understanding new methane regulations; Predictive maintenance for gas pipeline compressors
Warehouse winter comfort: The HTHV solution; Cooling with natural gas; Plastics industry booming
Managing automation upgrades, retrofits; Making technical, business sense; Ensuring network cyber security
Designing generator systems; Using online commissioning tools; Selective coordination best practices

Annual Salary Survey

Before the calendar turned, 2016 already had the makings of a pivotal year for manufacturing, and for the world.

There were the big events for the year, including the United States as Partner Country at Hannover Messe in April and the 2016 International Manufacturing Technology Show in Chicago in September. There's also the matter of the U.S. presidential elections in November, which promise to shape policy in manufacturing for years to come.

But the year started with global economic turmoil, as a slowdown in Chinese manufacturing triggered a worldwide stock hiccup that sent values plummeting. The continued plunge in world oil prices has resulted in a slowdown in exploration and, by extension, the manufacture of exploration equipment.

Read more: 2015 Salary Survey

Maintenance and reliability tips and best practices from the maintenance and reliability coaches at Allied Reliability Group.
The One Voice for Manufacturing blog reports on federal public policy issues impacting the manufacturing sector. One Voice is a joint effort by the National Tooling and Machining...
The Society for Maintenance and Reliability Professionals an organization devoted...
Join this ongoing discussion of machine guarding topics, including solutions assessments, regulatory compliance, gap analysis...
IMS Research, recently acquired by IHS Inc., is a leading independent supplier of market research and consultancy to the global electronics industry.
Maintenance is not optional in manufacturing. It’s a profit center, driving productivity and uptime while reducing overall repair costs.
The Lachance on CMMS blog is about current maintenance topics. Blogger Paul Lachance is president and chief technology officer for Smartware Group.
This article collection contains several articles on the vital role that compressed air plays in manufacturing plants.
This article collection contains several articles on the Industrial Internet of Things (IIoT) and how it is transforming manufacturing.
click me