Machine safety: What does 'reset' mean?

Who hasn’t heard the term “reset” around machine control? And, how many understandings are there from machine builders to machine users? What do standards think about the term?

07/03/2012


Who hasn’t heard the term “reset” around machine control? And, how many understandings are there from machine builders to machine users? Oh, and what about the standards writers?

 

Jokab Safety giant E-Stop at Pack Expo 2010

My first thought on this subject was to look in several current standards to see how the term “reset” was defined. Much to my surprise “reset” was not listed with a definition. However, many standards describe within their document how to perform a “reset” – but of what?

 

Secondly, in my opinion, I thought of what folks have described over the past 20 years or so: 

Manufacturers (users) – they have described “reset” as having to do with  resetting the control system to a run mode typically after an emergency stop condition. 

Machine Builders – they often talk about resetting the stop function to allow another mode like run, micro-inch, set-up, etc.  

Component Suppliers – sometimes they talk the required push and twist action of resetting their e-stopping device.  

Control System Suppliers – they, however, often talk about resetting the control system to production mode whether the “reset” of a stop/e-stop was caused by a device or the machine control logic. 

Standards (and writers) – these documents often describe the required steps involved in re-energizing the control system/motion to run production following various types of stopping conditions including some typical precautions and informational references.

 

In my opinion, ANSI B11.19-2010, Performance Criteria for Safeguarding, represents a very up to date and comprehensive approach to the requirements surrounding “reset”. Clause 6 in particular has an excellent Table that offers explanatory comparisons of three primary functions; Stop, E-Stop and Protective (Safety) Stop. This standard also does a great job of referencing other Standards like NFPA 79 – 2012, Electrical Standard for Industrial Machinery, as well as other ANSI Standards and reference materials.

 

It’s probably fair to say that the best understanding of “reset” comes from several of the latest machine guarding standards and several years of practical experience in combination with your specific type(s) of machinery and control systems.     

 

Your comments or suggestion are always welcome so please let us know your thoughts. Submit your ideas, experiences, and challenges on this subject in the comments section below. Click on the following text if you don't see a comments box, then scroll down: Machine Safety: What does 'reset' mean?

 

 

J.B. Titus, CFSERelated reading and articles:

ANSI B11.19-2010, Performance Criteria for Safeguarding

NFPA 79 – 2012, Electrical Standard for Industrial Machinery

E-Stops and Your Compliance

E-Stops Aren’t Safety Devices

 

Contact: www.jbtitus.com for “Solutions for Machine Safety”.



No comments
The Top Plant program honors outstanding manufacturing facilities in North America. View the 2013 Top Plant.
The Product of the Year program recognizes products newly released in the manufacturing industries.
The Leaders Under 40 program features outstanding young people who are making a difference in manufacturing. View the 2013 Leaders here.
The new control room: It's got all the bells and whistles - and alarms, too; Remote maintenance; Specifying VFDs
2014 forecast issue: To serve and to manufacture - Veterans will bring skill and discipline to the plant floor if we can find a way to get them there.
2013 Top Plant: Lincoln Electric Company, Cleveland, Ohio
Case Study Database

Case Study Database

Get more exposure for your case study by uploading it to the Plant Engineering case study database, where end-users can identify relevant solutions and explore what the experts are doing to effectively implement a variety of technology and productivity related projects.

These case studies provide examples of how knowledgeable solution providers have used technology, processes and people to create effective and successful implementations in real-world situations. Case studies can be completed by filling out a simple online form where you can outline the project title, abstract, and full story in 1500 words or less; upload photos, videos and a logo.

Click here to visit the Case Study Database and upload your case study.

Bring focus to PLC programming: 5 things to avoid in putting your system together; Managing the DCS upgrade; PLM upgrade: a step-by-step approach
Balancing the bagging triangle; PID tuning improves process efficiency; Standardizing control room HMIs
Commissioning electrical systems in mission critical facilities; Anticipating the Smart Grid; Mitigating arc flash hazards in medium-voltage switchgear; Comparing generator sizing software

Annual Salary Survey

Participate in the 2013 Salary Survey

In a year when manufacturing continued to lead the economic rebound, it makes sense that plant manager bonuses rebounded. Plant Engineering’s annual Salary Survey shows both wages and bonuses rose in 2012 after a retreat the year before.

Average salary across all job titles for plant floor management rose 3.5% to $95,446, and bonus compensation jumped to $15,162, a 4.2% increase from the 2010 level and double the 2011 total, which showed a sharp drop in bonus.

2012 Salary Survey Analysis

2012 Salary Survey Results

Maintenance and reliability tips and best practices from the maintenance and reliability coaches at Allied Reliability Group.
The One Voice for Manufacturing blog reports on federal public policy issues impacting the manufacturing sector. One Voice is a joint effort by the National Tooling and Machining...
The Society for Maintenance and Reliability Professionals an organization devoted...
Join this ongoing discussion of machine guarding topics, including solutions assessments, regulatory compliance, gap analysis...
IMS Research, recently acquired by IHS Inc., is a leading independent supplier of market research and consultancy to the global electronics industry.
Maintenance is not optional in manufacturing. It’s a profit center, driving productivity and uptime while reducing overall repair costs.
The Lachance on CMMS blog is about current maintenance topics. Blogger Paul Lachance is president and chief technology officer for Smartware Group.