Machine safety: Does ISO 13849-1: 2006 weight severity, frequency, and probability equally?

New quantitative requirements for designing safety-related parts of the control system (SRP/CS) have created many discussions. Even with new requirements from ISO 13849-1, this updated standard begins with the same old qualitative approach to determine the “goal” (Performance Level required- PLr) for any safety function, asking about severity, frequency, and probability.

05/20/2013


New quantitative requirements for designing safety-related parts of the control system (SRP/CS) have created many related discussions about machine safety.  Yet, even with these new requirements from ISO 13849-1, this updated standard begins with the same old qualitative approach to determine the “goal” (Performance Level required- PLr) for any safety function. The same three questions are still asked; Severity, Frequency and Probability.

 

EN954-1 came out in 1996 with an amazing way to put more teeth into determining a hazard level and related mitigation solution for any recognized hazard. In so doing we had to analyze each hazard by evaluating the related potential injury by severity, frequency, and probability according to the graph below.

Two safety standards EN954-1 in 1996 and the 2006 ISO 13849-1 help with determining hazards and potential injury by looking at severity, frequency, and probability. Courtesy: Control Engineering Machine Safety blogTen years later in 2006 ISO 13849-1 was updated and released introducing Performance Levels and the requirement to develop the PLr, which I call the goal. To develop the PLr, we again use the qualitative approach by evaluating the related potential injury by severity, frequency, and probability also shown in the graph. There’s a whole lot more we could get into here but let’s keep it focused at the three questions.

What was the criteria for approaching these three questions in their order of severity, frequency and probability? Is severity weighted the most because it’s the first question? Such as; S = 50%, F = 30% and P = 20%? Or is probability asked last because of its greater impact? Such as; S = 25%, F = 35% and P = 40%? Or, does it matter at all? Can all three questions be equally interchanged?

J.B. Titus, CFSE

Can anybody provide some insight and background? Has this presented you with any new perspectives? Add your comments or thoughts to the discussion by submitting your ideas, experiences, and challenges in the comments section below.

 

Related articles:

Machine safety: Confusion amuck, quantitative circuit design versus qualitative risk assessment.

Machine Safety: Can end user companies comply with ISO 13849-1: 2006 without design engineering resources?

Machine Safety – incorporating “Functional Safety” as part of your machine safety plan – Part 1

 

Contact: http://www.jbtitus.com for “Solutions for Machine Safety”.



Anonymous , 05/20/13 12:41 PM:

The way I see it the starting point in the 13849-1 diagram is 50%. We go up or down from there. If you treat the severity as 25% and the two other decisions as 12.5% each, you end up with the five levels representing 0, 25%, 50%, 75% and 100%. Assuming that's what was intended, the F and P decisions can be treated as interchangeable, but S comes first. I don't know much about the rationale behind the decision process. The standard doesn't do a good job of explaining how the decision process relates to the risk reduction it shows in Figure 2.
The Top Plant program honors outstanding manufacturing facilities in North America. View the 2015 Top Plant.
The Product of the Year program recognizes products newly released in the manufacturing industries.
The Engineering Leaders Under 40 program identifies and gives recognition to young engineers who...
Your leaks start here: Take a disciplined approach with your hydraulic system; U.S. presence at Hannover Messe a rousing success
Hannover Messe 2016: Taking hold of the future - Partner Country status spotlights U.S. manufacturing; Honoring manufacturing excellence: The 2015 Product of the Year Winners
Inside IIoT: How technology, strategy can improve your operation; Dry media or web scrubber?; Six steps to design a PM program
Getting to the bottom of subsea repairs: Older pipelines need more attention, and operators need a repair strategy; OTC preview; Offshore production difficult - and crucial
Digital oilfields: Integrated HMI/SCADA systems enable smarter data acquisition; Real-world impact of simulation; Electric actuator technology prospers in production fields
Special report: U.S. natural gas; LNG transport technologies evolve to meet market demand; Understanding new methane regulations; Predictive maintenance for gas pipeline compressors
Warehouse winter comfort: The HTHV solution; Cooling with natural gas; Plastics industry booming
Managing automation upgrades, retrofits; Making technical, business sense; Ensuring network cyber security
Designing generator systems; Using online commissioning tools; Selective coordination best practices

Annual Salary Survey

Before the calendar turned, 2016 already had the makings of a pivotal year for manufacturing, and for the world.

There were the big events for the year, including the United States as Partner Country at Hannover Messe in April and the 2016 International Manufacturing Technology Show in Chicago in September. There's also the matter of the U.S. presidential elections in November, which promise to shape policy in manufacturing for years to come.

But the year started with global economic turmoil, as a slowdown in Chinese manufacturing triggered a worldwide stock hiccup that sent values plummeting. The continued plunge in world oil prices has resulted in a slowdown in exploration and, by extension, the manufacture of exploration equipment.

Read more: 2015 Salary Survey

Maintenance and reliability tips and best practices from the maintenance and reliability coaches at Allied Reliability Group.
The One Voice for Manufacturing blog reports on federal public policy issues impacting the manufacturing sector. One Voice is a joint effort by the National Tooling and Machining...
The Society for Maintenance and Reliability Professionals an organization devoted...
Join this ongoing discussion of machine guarding topics, including solutions assessments, regulatory compliance, gap analysis...
IMS Research, recently acquired by IHS Inc., is a leading independent supplier of market research and consultancy to the global electronics industry.
Maintenance is not optional in manufacturing. It’s a profit center, driving productivity and uptime while reducing overall repair costs.
The Lachance on CMMS blog is about current maintenance topics. Blogger Paul Lachance is president and chief technology officer for Smartware Group.
This article collection contains several articles on the vital role that compressed air plays in manufacturing plants.
This article collection contains several articles on the Industrial Internet of Things (IIoT) and how it is transforming manufacturing.
This article collection contains several articles on strategic maintenance and understanding all the parts of your plant.
click me