Level switch suitable for monitoring liquid levels in safety applications up to SIL3
E+H introduces Liquiphant FailSafe FTL8x point level switch and two-channel switching unit.
Endress+Hauser has introduced its Liquiphant FailSafe FTL8x series of point level switches. The level switches have two relay outputs, a 4-20 mA output that connects to a failsafe switching unit with a two-channel output, safety contacts, and a safety locking function.
The 4-20 mA output can be connected directly to a safety PLC or similar system for min and max safety applications up to SIL3. The 4-20 mA signal jumps from high to low current when the min or max point level is reached for reliable detection by the safety system. In addition, a permanent live signal of 0.25 Hz is superimposed on the sensor output to indicate the sensor is operating in a good state. The level switch meets SIL3 requirements in accordance with IEC 61508, IEC 61511-1, ISA 84-1 and DIN EN ISO 13849.
For high reliability, built-in diagnostics monitor the tuning fork-type sensor for damage, corrosion, material buildup, and mechanical blocking. If a problem occurs, the live signal changes to notify the operator, a fault relay sends a signal to an annunciator or PLC, and a combination of three LEDs on the housing indicate the problem so that the switch can be cleaned, repaired, or replaced prior to failure.
These switches can be used for point level detection in liquids from -76 to 536 °F (-60 to 280 °C), at pressures up to 1,450 psi (100 bar), viscosity up to 10,000 mPa-s, and densities from 0.4 to 2.0 g/cm3. The FTL8x can also be used in highly corrosive media. Tuning fork sensors are available in 316L or 318L stainless steel with Alloy C22 plating, and the other wetted parts are available with Alloy C22 plating, or ECTFE or PFA coatings for use in aggressive liquids. A choice of polyester, stainless steel, or aluminum housings for the electronics are available, with or without a sight glass.
For North America, these switches are designed as either single seal or dual seal devices with an alarm in accordance with ANSI/ISA 12.27.01. This means that the user does need to install an external secondary process seal which is required in ANSI/NFPA 70 (NEC) and CSA 22.1 (CEC). These devices comply with installation practice in North America and enable very safe, low-cost installation in pressurized applications with hazardous media.
The FTL8x switches meet ATEX, CSA, FM, UL, IEC ex, NEPSI, and TIIS requirements for use in non-hazardous areas. Special models are available for use in hazardous areas or applications with high pressures.
Edited by Peter Welander, firstname.lastname@example.org
Case Study Database
Get more exposure for your case study by uploading it to the Plant Engineering case study database, where end-users can identify relevant solutions and explore what the experts are doing to effectively implement a variety of technology and productivity related projects.
These case studies provide examples of how knowledgeable solution providers have used technology, processes and people to create effective and successful implementations in real-world situations. Case studies can be completed by filling out a simple online form where you can outline the project title, abstract, and full story in 1500 words or less; upload photos, videos and a logo.
Click here to visit the Case Study Database and upload your case study.
Annual Salary Survey
In a year when manufacturing continued to lead the economic rebound, it makes sense that plant manager bonuses rebounded. Plant Engineering’s annual Salary Survey shows both wages and bonuses rose in 2012 after a retreat the year before.
Average salary across all job titles for plant floor management rose 3.5% to $95,446, and bonus compensation jumped to $15,162, a 4.2% increase from the 2010 level and double the 2011 total, which showed a sharp drop in bonus.