Integrated process and motor controls help extract oil from Grizzly Oil Sands

steam-assisted gravity drainage (SAGD) technology lowered Canadian oil sands production costs using Rockwell Automation's PlantPAx process automation system, motor controls, and variable frequency drives.

09/02/2011


An integrated process and motor control system will help Grizzly produce more than 5,000 barrels of oil per day at the first phase of its Algar Lake Project. The solution supports steam-assisted gravity drainage (SAGD), an enhanced oil-recovery technology for producing heavy crude oil and bitumen.

“SAGD production has recently surpassed all other methods of in-situ oil sands recovery. We continue to look for ways to advance our ideas and optimize our efforts to recover bitumen from the one trillion barrels of oil in the Athabasca Oil Sands deposit,” said Brian Harrison, vice president, engineering, Grizzly Oil Sands. Grizzly developed a unique facilities model, Advanced Relocatable Modular Standard development, to reduce costs, risks and environmental footprint associated with in-situ thermal development. “For our unique Grizzly facility model we needed an advanced, integrated process and motor control system that would monitor multiple SAGD sites from one central location, now and as we expand.”

Grizzly Oil Sands has awarded a order for more than $4 million to Rockwell Automation (NYSE: ROK), and its Global Solutions team, which will use the Rockwell Automation PlantPAx process automation system to integrate process and motor controls.

A shadow control room, built on a virtualized computing environment, will be developed at Grizzly’s Calgary, Alberta headquarters to monitor and control current and future oil sites across Northern Alberta, according to Harrison. The company wanted open-architecture systems. The project also includes project management and engineering services, low- and medium-voltage motor control centers, and a Rockwell Automation PowerFlex 7000 medium-voltage variable frequency drive.

Terry Gebert, vice president and general manager, Rockwell Automation Global Solutions. “It includes architecture, software and power control in one solution, utilizing a major process automation system designed to improve plantwide optimization and reduce extraction costs. Our experience, oil and gas domain expertise, and global resources will help Grizzly Oil Sands run a profitable and sustainable operation.”

Endress+Hauser, part of the Rockwell Automation PartnerNetwork, provided instrumentation to go with asset management software. Grizzly expects to reduce integration costs throughout engineering, commissioning and startup, said Gebert.

www.rockwellautomation.com 

Rockwell Automation Inc.

www.grizzlyoilsands.com 

Grizzly Oil Sands

- Edited by Chris Vavra and Mark T. Hoske, Control Engineering, www.controleng.com 



No comments
The Top Plant program honors outstanding manufacturing facilities in North America. View the 2015 Top Plant.
The Product of the Year program recognizes products newly released in the manufacturing industries.
The Engineering Leaders Under 40 program identifies and gives recognition to young engineers who...
Your leaks start here: Take a disciplined approach with your hydraulic system; U.S. presence at Hannover Messe a rousing success
Hannover Messe 2016: Taking hold of the future - Partner Country status spotlights U.S. manufacturing; Honoring manufacturing excellence: The 2015 Product of the Year Winners
Inside IIoT: How technology, strategy can improve your operation; Dry media or web scrubber?; Six steps to design a PM program
Getting to the bottom of subsea repairs: Older pipelines need more attention, and operators need a repair strategy; OTC preview; Offshore production difficult - and crucial
Digital oilfields: Integrated HMI/SCADA systems enable smarter data acquisition; Real-world impact of simulation; Electric actuator technology prospers in production fields
Special report: U.S. natural gas; LNG transport technologies evolve to meet market demand; Understanding new methane regulations; Predictive maintenance for gas pipeline compressors
Warehouse winter comfort: The HTHV solution; Cooling with natural gas; Plastics industry booming
Managing automation upgrades, retrofits; Making technical, business sense; Ensuring network cyber security
Designing generator systems; Using online commissioning tools; Selective coordination best practices

Annual Salary Survey

Before the calendar turned, 2016 already had the makings of a pivotal year for manufacturing, and for the world.

There were the big events for the year, including the United States as Partner Country at Hannover Messe in April and the 2016 International Manufacturing Technology Show in Chicago in September. There's also the matter of the U.S. presidential elections in November, which promise to shape policy in manufacturing for years to come.

But the year started with global economic turmoil, as a slowdown in Chinese manufacturing triggered a worldwide stock hiccup that sent values plummeting. The continued plunge in world oil prices has resulted in a slowdown in exploration and, by extension, the manufacture of exploration equipment.

Read more: 2015 Salary Survey

Maintenance and reliability tips and best practices from the maintenance and reliability coaches at Allied Reliability Group.
The One Voice for Manufacturing blog reports on federal public policy issues impacting the manufacturing sector. One Voice is a joint effort by the National Tooling and Machining...
The Society for Maintenance and Reliability Professionals an organization devoted...
Join this ongoing discussion of machine guarding topics, including solutions assessments, regulatory compliance, gap analysis...
IMS Research, recently acquired by IHS Inc., is a leading independent supplier of market research and consultancy to the global electronics industry.
Maintenance is not optional in manufacturing. It’s a profit center, driving productivity and uptime while reducing overall repair costs.
The Lachance on CMMS blog is about current maintenance topics. Blogger Paul Lachance is president and chief technology officer for Smartware Group.
This article collection contains several articles on the vital role that compressed air plays in manufacturing plants.
This article collection contains several articles on the Industrial Internet of Things (IIoT) and how it is transforming manufacturing.
This article collection contains several articles on strategic maintenance and understanding all the parts of your plant.
click me