GE Energy standardizes on remote monitoring, diagnostics software

Proficy platform monitors more than 1,100 units in turbine fleet and provides real-time data.

02/04/2010


Control Engineering :

- PAC8000, high-availability PACSystems RX3i controllers available from GE Fanuc .
- Diagnostic info gone awry?
- Dealing with Undocumented Field Device Changes .

 

You may report to the same parent company, but that doesn't mean you win the business. However, GE Intelligent Platforms, based in Charlottesville, VA, had the technology that won over its corporate sibling, GE Energy's Performance & Reliability Center (PRC) in Atlanta. The result is that PRC has standardized on a remote monitoring and diagnostic platform that uses Proficy Historian, Proficy SOA, Proficy Workflow and Proficy Cimplicity software to monitor more than 1,100 units in GE Energy's turbine fleet.

This architecture sets the standard inside GE for remote monitoring and diagnostics platforms. "We proved that our Proficy Software's integrated capability to collect, organize, analyze, and drive work processes around massive volumes of real-time data could meet the needs of GE Energy now and into the future," according to Erik Udstuen, vice president of software and services for GE Intelligent Platforms.

The system provides GE Energy customers with real-time data on impending failures and performance diagnostics. The legacy system at GE Energy used an Oracle relational database architecture that consumed more than 50 terabytes of storage across four database instances. Over time, the legacy solution had become costly to maintain and support, and was not sufficiently extensible to sustain future growth.

"GE Intelligent Platforms delivers a solution that is flexible and scalable while lowering ongoing maintenance costs through simplified IT infrastructure and reduced storage demands. Improving availability and access to fleet data while leveraging diagnostic workflow capabilities will drive improved productivity of subject matter experts," said Justin Eggart, Performance and Reliability Center leader for GE Energy Services. "The new system will enhance our focus on delivering customer value, applying advanced Monitoring and Diagnostics solutions, while proactively managing the performance and reliability of turbines and other assets in the GE fleet."

GE Intelligent Platforms' Next Generation M&D platform (Gen X), is based on commercial off-the-shelf (COTS) software, such as Proficy Historian. According Udstuen, Proficy Historian is a platform for data acquisition and storage designed to handle time sequence data "at speeds significantly faster than traditional relational database algorithms that simply aren't available in relational models, while also supporting a range of data compression." The result, he says, is better performance with lower disk utilization, without any loss of data resolution.

"The PRC stands as a shining example of how GE can leverage its domain expertise into Knowledge Service offerings," said Udstuen, citing GE Energy's expanding services reach.

Also key to the solution is GE's work process management backbone for application development, Proficy Workflow. Its efficient storage model creates a highly scalable software solution. The Proficy Cimplicity component is a client/server based visualization and control tool for visualizing operations, performing supervisory automation, and delivering reliable information to higher-level analytic applications. The combined result is faster responsiveness, reduced costs and increased profitability, said Udstuen.

For more information on the software solution , visit: www.ge-ip.com/operationsmanagement.

With four businesses and operations in over 160 countries, GE offers employees challenging, rewarding careers in dynamic businesses. Click here for more about careers at GE.
- Edited by Renee Robbins, senior editor
Control Engineering News Desk





No comments
The Top Plant program honors outstanding manufacturing facilities in North America. View the 2013 Top Plant.
The Product of the Year program recognizes products newly released in the manufacturing industries.
The Engineering Leaders Under 40 program identifies and gives recognition to young engineers who...
The true cost of lubrication: Three keys to consider when evaluating oils; Plant Engineering Lubrication Guide; 11 ways to protect bearing assets; Is lubrication part of your KPIs?
Contract maintenance: 5 ways to keep things humming while keeping an eye on costs; Pneumatic systems; Energy monitoring; The sixth 'S' is safety
Transport your data: Supply chain information critical to operational excellence; High-voltage faults; Portable cooling; Safety automation isn't automatic
Case Study Database

Case Study Database

Get more exposure for your case study by uploading it to the Plant Engineering case study database, where end-users can identify relevant solutions and explore what the experts are doing to effectively implement a variety of technology and productivity related projects.

These case studies provide examples of how knowledgeable solution providers have used technology, processes and people to create effective and successful implementations in real-world situations. Case studies can be completed by filling out a simple online form where you can outline the project title, abstract, and full story in 1500 words or less; upload photos, videos and a logo.

Click here to visit the Case Study Database and upload your case study.

Maintaining low data center PUE; Using eco mode in UPS systems; Commissioning electrical and power systems; Exploring dc power distribution alternatives
Synchronizing industrial Ethernet networks; Selecting protocol conversion gateways; Integrating HMIs with PLCs and PACs
Why manufacturers need to see energy in a different light: Current approaches to energy management yield quick savings, but leave plant managers searching for ways of improving on those early gains.

Annual Salary Survey

Participate in the 2013 Salary Survey

In a year when manufacturing continued to lead the economic rebound, it makes sense that plant manager bonuses rebounded. Plant Engineering’s annual Salary Survey shows both wages and bonuses rose in 2012 after a retreat the year before.

Average salary across all job titles for plant floor management rose 3.5% to $95,446, and bonus compensation jumped to $15,162, a 4.2% increase from the 2010 level and double the 2011 total, which showed a sharp drop in bonus.

2012 Salary Survey Analysis

2012 Salary Survey Results

Maintenance and reliability tips and best practices from the maintenance and reliability coaches at Allied Reliability Group.
The One Voice for Manufacturing blog reports on federal public policy issues impacting the manufacturing sector. One Voice is a joint effort by the National Tooling and Machining...
The Society for Maintenance and Reliability Professionals an organization devoted...
Join this ongoing discussion of machine guarding topics, including solutions assessments, regulatory compliance, gap analysis...
IMS Research, recently acquired by IHS Inc., is a leading independent supplier of market research and consultancy to the global electronics industry.
Maintenance is not optional in manufacturing. It’s a profit center, driving productivity and uptime while reducing overall repair costs.
The Lachance on CMMS blog is about current maintenance topics. Blogger Paul Lachance is president and chief technology officer for Smartware Group.