Equipment failure delays plant start-up

Mechanical issues push back start at the Prairie State power plant in Marissa, Ill.

06/05/2012


ISS SourceAn equipment failure will lead to further delays at the Prairie State power plant in Marissa, Ill.

Mechanical delays have caused the start up to push back to the end of this year for the first of two 800 MW coal fired generators, said Coldwater Board of Public Utilities (CBPU) Director Paul Beckhusen, also a member of the American Municipal Power (AMP) board. CBPU partially owns the plant and AMP is supervising construction.

Beckhusen said it is possible the second unit could go online before the first. Now in a regulatory filing, AMP said one of the plant’s large fans suffered damage on March 27, 2012.

“The extent of damage and root cause analysis is under way,” the company reported. Because they don’t know why the fan failed, this latest delay could push the completion of the plant into late 2012. According to the filing this would be about a year later than original completion date of last December.

Because it remains uncertain why the fan failed, the second unit also shut down until officials complete the analysis. The fan is a key element for reducing air emissions which will make this coal plant one of the least polluting in operation.

The main contractor, Bechtel Corp., will need 10 to 12 weeks to obtain the critical parts for the repair. It will also require up to 30 weeks for other unique parts AMP stated in the filing. Repair time would add another six weeks, the report stated.

Estimates show the project is several billion dollars over budget but in AMP’s agreement with Bechtel, the contractor owes damages for each week the plant is late. There is also a cap on budget overruns that AMP must pay.

Coldwater has contracted for 9.8 MW of power from Prairie State which it expects online next summer. It does not need the capacity until the summer of 2015 when long-term power purchase contracts end. By then, its peak demand should increase to 59.4 MW of power.

The only other member of the Michigan South Central Power Agency (MSCPA) to purchase an interest in Prairie States is Marshall which agreed to take 1.99 MW.

While there are Midwest power companies who own interest in the plant, AMP purchased 23% for its members when it took over construction and operations. A number of Illinois municipalities and rural eclectic co-ops also are showing interest in the power.

Funds to pay off the bonds used for construction and operational costs will come from electric rates of those who own an interest or buy the output.



No comments
The Top Plant program honors outstanding manufacturing facilities in North America. View the 2015 Top Plant.
The Product of the Year program recognizes products newly released in the manufacturing industries.
The Engineering Leaders Under 40 program identifies and gives recognition to young engineers who...
2016 Product of the Year; Diagnose bearing failures; Asset performance management; Testing dust collector performance measures
Safety for 18 years, warehouse maintenance tips, Ethernet and the IIoT, GAMS 2016 recap
2016 Engineering Leaders Under 40; Future vision: Where is manufacturing headed?; Electrical distribution, redefined
SCADA at the junction, Managing risk through maintenance, Moving at the speed of data
Safety at every angle, Big Data's impact on operations, bridging the skills gap
The digital oilfield: Utilizing Big Data can yield big savings; Virtualization a real solution; Tracking SIS performance
Applying network redundancy; Overcoming loop tuning challenges; PID control and networks
Driving motor efficiency; Preventing arc flash in mission critical facilities; Integrating alternative power and existing electrical systems
Package boilers; Natural gas infrared heating; Thermal treasure; Standby generation; Natural gas supports green efforts

Annual Salary Survey

Before the calendar turned, 2016 already had the makings of a pivotal year for manufacturing, and for the world.

There were the big events for the year, including the United States as Partner Country at Hannover Messe in April and the 2016 International Manufacturing Technology Show in Chicago in September. There's also the matter of the U.S. presidential elections in November, which promise to shape policy in manufacturing for years to come.

But the year started with global economic turmoil, as a slowdown in Chinese manufacturing triggered a worldwide stock hiccup that sent values plummeting. The continued plunge in world oil prices has resulted in a slowdown in exploration and, by extension, the manufacture of exploration equipment.

Read more: 2015 Salary Survey

Maintenance and reliability tips and best practices from the maintenance and reliability coaches at Allied Reliability Group.
The One Voice for Manufacturing blog reports on federal public policy issues impacting the manufacturing sector. One Voice is a joint effort by the National Tooling and Machining...
The Society for Maintenance and Reliability Professionals an organization devoted...
Join this ongoing discussion of machine guarding topics, including solutions assessments, regulatory compliance, gap analysis...
IMS Research, recently acquired by IHS Inc., is a leading independent supplier of market research and consultancy to the global electronics industry.
Maintenance is not optional in manufacturing. It’s a profit center, driving productivity and uptime while reducing overall repair costs.
The Lachance on CMMS blog is about current maintenance topics. Blogger Paul Lachance is president and chief technology officer for Smartware Group.
This article collection contains several articles on the vital role of plant safety and offers advice on best practices.
This article collection contains several articles on the Industrial Internet of Things (IIoT) and how it is transforming manufacturing.
This article collection contains several articles on strategic maintenance and understanding all the parts of your plant.
click me