Demand-response energy monitoring unit monitors power, manages loads
Opto 22 OptoEMU Sensor DR monitors real-time power use and manages electrical loads on demand, a simple way to monitor facility energy consumption in real time and signaling electrical equipment on request.
Industrial automation manufacturer Opto 22 introduced the new OptoEMU Sensor DR, a compact energy monitoring unit for monitoring energy usage at commercial and industrial facilities, such as factories, warehouses, retail stores, and office buildings. Connected to utility meters, plant equipment, and facility systems, the OptoEMU Sensor DR gathers real-time energy consumption and demand data. It then delivers that data to enterprise business and control systems and Web-based applications for monitoring and analysis.
The device helps businesses take advantage of lucrative demand-response (DR) programs from local utilities. In response to a request from the utility to reduce power use, the Sensor DR can signal electrical equipment to shed load. DR programs can provide revenue to businesses in three ways: first, from discounts for simply agreeing to shed load; second, from actual reductions in use; and third, from selling electricity back to the utility or energy provider.
The OptoEMU Sensor DR is the latest addition to Opto 22's OptoEMU energy monitoring system, designed to make it simple for facility managers, business owners, and others responsible for managing energy to identify energy use and reduce energy costs.
How it monitors energy use
Many organizations share the same problem about energy usage: they receive a bill for the total cost of energy used over a set period, with little or no detail. Without knowing where, when, and how energy is used within a facility, managers have no way to reduce costs. The OptoEMU Sensor DR solves this problem by connecting to meters and plant equipment to expose this missing energy usage information.
The OptoEMU Sensor DR first gathers energy data from up to two utility meters or submeters that emit a standard pulsing signal. Each pulse emitted corresponds to an amount of energy used, and by counting pulses the OptoEMU Sensor DR can track the total amount of energy used as well as demand. The OptoEMU Sensor DR can also receive power usage and other data from a variety of devices using the widely adopted Modbus communication protocol. Using Modbus over an Ethernet or serial network, the OptoEMU Sensor DR can communicate with devices, such as temperature sensors and flow meters, Modbus-enabled current transformers (CTs), and power analyzers, as well as larger facility systems such as plant equipment, building management systems, and HVAC systems.
Once gathered by the OptoEMU Sensor DR, real-time energy data is sent to Web-based "software-as-a-service" (SaaS) energy management applications and enterprise business systems, where it can be viewed and analyzed to develop effective energy management strategies that reduce costs. Connections to SaaS energy management applications like Pulse Energy's Pulse(tm) and eSight Energy's eSight are easily set up in the included configuration software, making energy data quickly available online for tracking and analysis.
For those with technical staff or expertise, OptoEMU Sensor DR can also send energy data to databases, enterprise management systems, and other enterprise business systems using a standard XML protocol. Free software tools are available for SQL database integration, and a new Microsoft .Net developer toolkit makes it possible to integrate energy data with custom software applications.
The OptoEMU Sensor DR integrates closely with Opto 22's Snap PAC System for industrial control, and includes the ability to visualize real-time energy data with the free Opto 22 PAC Display human machine interface (HMI) software package. If additional control over plant equipment and systems is needed, the Snap PAC System can easily provide it.
Demand response savings
In addition to reducing power usage in a facility, many organizations have the opportunity to lower utility costs-and in some cases generate revenue-by participating in demand-response (DR) programs. In exchange for reduced utility rates and other incentives, electric utilities, demand-response aggregators, and curtailment service providers may periodically request that a customer reduce power usage (the "response") to an agreed-upon level. In this situation, the OptoEMU Sensor DR can signal existing energy or building management systems to respond. Future support is scheduled for the industry-wide automated demand-response protocol OpenADR 2.0.
In addition to implementing demand-response requests, the OptoEMU Sensor DR can also operate independently to shed electrical equipment loads when predefined usage thresholds are reached. This practice, called "demand control," is particularly important in regions where power utilities levy a demand charge.
2 models, availability now
The OptoEMU DR is available in two models, one for use on both wireless and wired Ethernet networks, and one for use on wired Ethernet networks only. OptoEMU-SNR-DR1 communicates over a standard 10/100 Mbps wired Ethernet network, over an 802.11a/b/g wireless LAN (local area network), or over both simultaneously. If wireless connectivity isn't required, OptoEMU-SNR-DR2 communicates over a standard 10/100 Mbps wired Ethernet network.
The OptoEMU Sensor DR is available now from Opto 22, which develops and manufactures hardware and software for applications involving industrial automation and control, energy management, remote monitoring, and data acquisition. Designed and made in the U.S.A., Opto 22 products are said to use standard, commercially available networking and computer technologies. The company is based in Temecula, Calif.
- Edited by Mark T. Hoske, content manager CFE Media, Control Engineering, Plant Engineering, and Consulting-Specifying Engineer.
Case Study Database
Get more exposure for your case study by uploading it to the Plant Engineering case study database, where end-users can identify relevant solutions and explore what the experts are doing to effectively implement a variety of technology and productivity related projects.
These case studies provide examples of how knowledgeable solution providers have used technology, processes and people to create effective and successful implementations in real-world situations. Case studies can be completed by filling out a simple online form where you can outline the project title, abstract, and full story in 1500 words or less; upload photos, videos and a logo.
Click here to visit the Case Study Database and upload your case study.
Annual Salary Survey
In a year when manufacturing continued to lead the economic rebound, it makes sense that plant manager bonuses rebounded. Plant Engineering’s annual Salary Survey shows both wages and bonuses rose in 2012 after a retreat the year before.
Average salary across all job titles for plant floor management rose 3.5% to $95,446, and bonus compensation jumped to $15,162, a 4.2% increase from the 2010 level and double the 2011 total, which showed a sharp drop in bonus.