Crystalline PV module profits fall to single digits
Average gross profits of crystalline photovoltaic (PV) industry module manufacturers fell to just nine U.S. cents per watt in the first quarter of 2012.
Average gross profits of crystalline photovoltaic (PV) industry module manufacturers fell to just nine U.S. cents per watt in the first quarter of 2012, putting huge pressure on suppliers according to the latest quarterly report from IMS Research, recently acquired by IHS Inc. As a result of continued price pressure and highly competitive market conditions throughout the PV industry, gross profits are forecast to continue to fall further to just seven cents per watt by the end of 2012.
The latest report from IMS Research revealed that following a year of rapid price declines, when average crystalline PV module prices fell by nearly 50%, industry gross profits fell below $500 million in Q1’12, the lowest level since 2008 and more than 75% lower year-on-year. The cause of this rapid deterioration is simply due to costs not falling as quickly as prices. Whilst average crystalline PV module prices fell by $0.67/watt in 2011, average costs per watt reduced by just $0.42.
“Profit margins have been the victim as suppliers have been forced to engage in a fierce price war and have reduced prices faster than they have been able to reduce their costs,” commented senior market analyst Sam Wilkinson. “High inventory levels, weak demand and reduced government support for PV have all contributed to a rapid downward spiral for PV module prices.”
The narrowing gap between prices and costs has resulted in the average gross profit per watt of crystalline modules falling from $0.39 to just $0.09 in one year. One key reason that suppliers have been unable to reduce their costs quickly enough is that average polysilicon prices have not declined as quickly as module prices.
“Although spot prices for polysilicon have quickly fallen over the last year, a large proportion of polysilicon is purchased under long-term agreements, and it has taken some time for suppliers to cancel or renegotiate supply contracts in order to reflect these reductions in spot prices. If we consider this mix of spot and contract prices, on average polysilicon prices fell far less than modules in 2011,” added Wilkinson.
Gross margins are forecast to stabilize at nine percent on average in the second half of 2012, with further price declines offset by significant improvements in non-silicon processing costs and continued declines in blended silicon purchase prices, which are projected to reach $25/kg in Q3’12.
Detailed analysis of supply and demand dynamics in this market is available from IMS Research’s latest quarterly report on the industry.
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2012 Salary Survey
In a year when manufacturing continued to lead the economic rebound, it makes sense that plant manager bonuses rebounded. Plant Engineering’s annual Salary Survey shows both wages and bonuses rose in 2012 after a retreat the year before.
Average salary across all job titles for plant floor management rose 3.5% to $95,446, and bonus compensation jumped to $15,162, a 4.2% increase from the 2010 level and double the 2011 total, which showed a sharp drop in bonus.