Create an effective electrical training program
Understanding standards critical to efficient operations, worker safety.
Facilities that wish to avoid costly fines, protect their equipment, and safeguard their employees must invest in appropriate training programs for employees who maintain, diagnose, and test energized electrical equipment. The following best practices can help your facility establish or enhance a training program that meets these objectives:
- Understand the risks posed to workers. Creating appropriate training begins with understanding the types of risks workers face. NFPA 70E and OSHA 1910.269 require facilities to perform an arc flash risk assessment prior to allowing a worker to perform tasks on energized equipment. The arc flash risk assessment determines the presence and location of any arc flash hazards; calculates incident energy; and determines appropriate safety-related work practices, arc flash boundary, and the correct PPE to be worn within the arc flash boundary. Working with a well-qualified, professional electrical engineering or electrical testing service provider ensures a quality assessment and reliable results.
- Conduct a professional review and compliance assessment. An electrical engineering service provider can review your current safety practices and training program, and identify any areas of risk or noncompliance. It’s important to work with a professional firm that has a solid understanding of the latest consensus codes and requirements. Your chosen service provider should also offer capabilities to customize and implement cost-effective safety practices and training programs that can bring your facility up to code.
- Develop an electrical safety program that incorporates training and awareness. An effective electrical safety program should be designed to support and complement the facility’s overall site safety program. It should provide specific maintenance training while also building awareness of potential electrical hazards, and specifically arc flash, for all employees. Maintenance training must include training specific to the maintenance and test procedures required for your plant’s equipment. At a minimum, the training program should address special precautionary techniques, required PPE, insulating and shielding materials, and insulated tools and test equipment.
- Create an arc flash training program and PPE plan. Developing a specific arc flash training program and complementary PPE plan based on the results of an arc flash risk assessment can ensure workers fully understand electrical and arc flash hazards and how to mitigate the risks.
- Document and audit your training program. Electrical safety and training programs must be documented and audited at least every three years to verify compliance with NFPA 70E. Such reviews can help maintain ongoing compliance with arc flash standards, practices and regulations, and ensure safe practices within your facility or plant.
- Review individual workers. Individual worker reviews, or audits, must be performed annually to verify compliance with safety-related work practices. This includes auditing field work. The audits allow managers to assess the effectiveness of their safety training programs.
Among the many articles on plantengineering.com, KEYWORD: ELECTRICAL SAFETY are the following:
Electrical Safety from the ground up
While arc flash awareness has been growing (as well it should), the dangers of shock and electrocution should not be overlooked. In fact, electrocution is the second leading cause of construction site fatalities in the US. In an average eight-hour day, 16 workers require time off the job to recover due to electrically induced injuries.
By Reza Tajali, Schneider Electric Engineering Services
Pat adoption allows for safety in electrical testing
With safety and cost savings in the forefront of everyone’s mind around the globe, it is no wonder that companies are looking for ways to better themselves and the products that they sell or need to repair. In an effort to meet the needs of all involved, manufacturers of electrical testing equipment have adapted to the regulatory mandates from authorizing agencies around the world to produce testers that facilitate conformance and safety.
By David Danner, Megger
Electrical safety: 9 steps
Ever wish there was a simple way to interpret the OSHA regulations and the NFPA 70E? It seems like the more these documents are discussed, the more complicated things become. Well, there is a way to see clearly through the regulatory clutter with nine simple steps.
By Jim White, Shermco Industries
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Annual Salary Survey
Before the calendar turned, 2016 already had the makings of a pivotal year for manufacturing, and for the world.
There were the big events for the year, including the United States as Partner Country at Hannover Messe in April and the 2016 International Manufacturing Technology Show in Chicago in September. There's also the matter of the U.S. presidential elections in November, which promise to shape policy in manufacturing for years to come.
But the year started with global economic turmoil, as a slowdown in Chinese manufacturing triggered a worldwide stock hiccup that sent values plummeting. The continued plunge in world oil prices has resulted in a slowdown in exploration and, by extension, the manufacture of exploration equipment.
Read more: 2015 Salary Survey