Coordinated valve controls write messages on water wall: Optimation
Integration project: Valves, controller spell out messages in a waterfall.
Jennifer Palumbo
Optimation’s Houston office wanted to make a splash at trade shows and conferences and highlight the abilities of Optimation engineers. After considering a few concepts, they designed, built, and programmed a waterfall able to write in water whatever letters, symbols, phrases, and pictures they had drawn on a computer screen, as shown at NIWeek in August.
Most of the Optimation Houston team specializes in software, controls, and test applications using National Instruments (NI) software and hardware products. They used a cRIO-9073 Programmable Automation Controller and wrote the user interface in LabVIEW. The interface allows the user to change the water patterns by drawing with a cursor. While the waterfall or “water wall” application is a relatively simple use of a cRIO controller, developing the demo has stimulated the team’s creativity, leaving plenty of room for future modifications.
The waterfall structure is 7 ft tall with a 4 ft x 4 ft base. It uses SMC valves to precisely release water to accurately render specified designs. Valve experience derives from design and construction of test systems for the oil and gas industry, with valves to control fluid at 30,000 psi. (The water wall doesn’t use this same level of pressure, of course, which would have created a hazardous water laser demonstration.)
Aaron Kralovetz, Optimation systems developer, led a group of other Optimation engineers, designing and assembling the project in four weeks. The water wall breaks down for transport, and uses a standard tote to catch and recycle the water at the bottom. Videos of the water wall in action can be seen here and here.
- Jennifer Palumbo is marketing communications specialist, Optimation Technology Inc. Edited by Mark T. Hoske, CFE Media, Control Engineering, www.controleng.com.
Other NIWeek 2011 stories include...
Smart Grid controls, instrumentation enable reliability, efficiency
Data acquisition modules support wireless, USB, Ethernet, are backward compatible
Compact multicore controller uses Intel Core i7 processor
System design and programming software helps integrate hardware: 25th anniversary
Case Study Database
Get more exposure for your case study by uploading it to the Plant Engineering case study database, where end-users can identify relevant solutions and explore what the experts are doing to effectively implement a variety of technology and productivity related projects.
These case studies provide examples of how knowledgeable solution providers have used technology, processes and people to create effective and successful implementations in real-world situations. Case studies can be completed by filling out a simple online form where you can outline the project title, abstract, and full story in 1500 words or less; upload photos, videos and a logo.
Click here to visit the Case Study Database and upload your case study.
2012 Salary Survey
In a year when manufacturing continued to lead the economic rebound, it makes sense that plant manager bonuses rebounded. Plant Engineering’s annual Salary Survey shows both wages and bonuses rose in 2012 after a retreat the year before.
Average salary across all job titles for plant floor management rose 3.5% to $95,446, and bonus compensation jumped to $15,162, a 4.2% increase from the 2010 level and double the 2011 total, which showed a sharp drop in bonus.












