Controller for up to 8 robots, functional safety for zone, tool position monitoring

Yaskawa's DX200 robot controller features multiple robot control technology for up to eight robots as well as a Functional Safety Unit (FSU) for control-reliable zone and tool position monitoring.

11/26/2013


Yaskawa Motoman's DX200 robot controller features multiple robot control technology for up to eight robots as well as a Functional Safety Unit (FSU) for control-reliable zone and tool position monitoring. Courtesy: Yaskawa MotomanYaskawa's DX200 robot controller builds on the process capabilities of the current DX100 controller, with multiple robot control technology with coordinated motion between devices (up to eight robots/72 axes), an ergonomic teach pendant, built-in PLC cell control capability, and optimized path and process control capability.

An enhanced Functional Safety Unit (FSU) provides control-reliable zone and tool position monitoring, standstill monitoring and speed limiting. This can reduce costs for safeguarding hardware, while providing new capabilities such as collaborative tasks. The FSU can define multiple zones and monitor if the robot is inside or outside the zone. A graphic utility on the robot teach pendant aids in the setup of robot, tool and work zones. User-defined zones are displayed on the visual read out and are colored by work zone and type. The DX200 controller is compliant to ANSI/RIA R15.06-2012 and other relevant safety standards.

The DX200 has reduced cabling connections and improved layout to reduce the Mean Time to Repair (MTTR). Alarm troubleshooting information on the pendant, monitoring of motor torque to predict reducer wear and alerts when major power components reach designed life are some of the enhanced maintenance features.

Its extensive I/O suite includes integral PLC and HMI pendant displays, built-in ladder logic processing, 4,096 I/O and a graphical ladder editor that can provide an efficient system level control. The DX200 supports all major fieldbus networks and offers easy connection to an information infrastructure. A high-speed Ethernet server and MotoPlus developer tools allow partners to produce higher level connectivity (HMIs from Proface) or new capabilities (Robotiq Kinetiq Teaching) with Motoman robots.

Yaskawa Motoman

www.motoman.com 

- See more Control Engineering robotics and PLC, PAC products.



No comments
The Top Plant program honors outstanding manufacturing facilities in North America. View the 2013 Top Plant.
The Product of the Year program recognizes products newly released in the manufacturing industries.
The Leaders Under 40 program features outstanding young people who are making a difference in manufacturing. View the 2013 Leaders here.
The new control room: It's got all the bells and whistles - and alarms, too; Remote maintenance; Specifying VFDs
2014 forecast issue: To serve and to manufacture - Veterans will bring skill and discipline to the plant floor if we can find a way to get them there.
2013 Top Plant: Lincoln Electric Company, Cleveland, Ohio
Case Study Database

Case Study Database

Get more exposure for your case study by uploading it to the Plant Engineering case study database, where end-users can identify relevant solutions and explore what the experts are doing to effectively implement a variety of technology and productivity related projects.

These case studies provide examples of how knowledgeable solution providers have used technology, processes and people to create effective and successful implementations in real-world situations. Case studies can be completed by filling out a simple online form where you can outline the project title, abstract, and full story in 1500 words or less; upload photos, videos and a logo.

Click here to visit the Case Study Database and upload your case study.

Bring focus to PLC programming: 5 things to avoid in putting your system together; Managing the DCS upgrade; PLM upgrade: a step-by-step approach
Balancing the bagging triangle; PID tuning improves process efficiency; Standardizing control room HMIs
Commissioning electrical systems in mission critical facilities; Anticipating the Smart Grid; Mitigating arc flash hazards in medium-voltage switchgear; Comparing generator sizing software

Annual Salary Survey

Participate in the 2013 Salary Survey

In a year when manufacturing continued to lead the economic rebound, it makes sense that plant manager bonuses rebounded. Plant Engineering’s annual Salary Survey shows both wages and bonuses rose in 2012 after a retreat the year before.

Average salary across all job titles for plant floor management rose 3.5% to $95,446, and bonus compensation jumped to $15,162, a 4.2% increase from the 2010 level and double the 2011 total, which showed a sharp drop in bonus.

2012 Salary Survey Analysis

2012 Salary Survey Results

Maintenance and reliability tips and best practices from the maintenance and reliability coaches at Allied Reliability Group.
The One Voice for Manufacturing blog reports on federal public policy issues impacting the manufacturing sector. One Voice is a joint effort by the National Tooling and Machining...
The Society for Maintenance and Reliability Professionals an organization devoted...
Join this ongoing discussion of machine guarding topics, including solutions assessments, regulatory compliance, gap analysis...
IMS Research, recently acquired by IHS Inc., is a leading independent supplier of market research and consultancy to the global electronics industry.
Maintenance is not optional in manufacturing. It’s a profit center, driving productivity and uptime while reducing overall repair costs.
The Lachance on CMMS blog is about current maintenance topics. Blogger Paul Lachance is president and chief technology officer for Smartware Group.