Cleveland Clinic Pathology, Laboratory Medicine Institute

New construction: Cleveland Clinic Pathology and Laboratory Medicine Institute; Karpinski Engineering


Laboratory gas systems (Click to enlarge)Project name: Cleveland Clinic Pathology and Laboratory Medicine Institute

Location: Cleveland, Ohio

Firm name: Karpinski Engineering

Project type, building type: New construction, research/lab/high-tech

Project duration: 1.2 years

Project completion date: Jan. 20, 2012

Project budget for mechanical, electrical, plumbing, fire protection engineering only: $35 million

Engineering challenges

The challenges associated with the project complexity and time schedule were met by utilizing BIM. The contractors were provided with a complete 3-D model of the building including all MEP Air handling unit (100% outside air) (Click to enlarge)architectural and structural systems. Through biweekly BIM team coordination meetings with the contractors, architects, engineers, and construction managers, conflicts were identified and resolved immediately. The team approach that was deployed during the coordination meetings allowed equipment and systems to be installed with minimal changes in the field. The construction management team stated that without the BIM coordination process, the project would have not been built on time and within budget. A 40% energy savings over ASHRAE 90.1 was critical to obtaining the LEED Gold certification. Energy-saving measures included heat recovery coils, VAV lab hoods, ultrasonic humidification, and LED lighting.


To deal with these design constraints, the HVAC design utilized a central water system supplying local water-cooled HVAC units, with air cool units serving the public and food courts. Pump staging and VFDs were used to vary water supply to meet the partial load conditions and provide a more energy-efficient system. In order to deal with the backup power requirements and limited space, the generators were located in the underground areas with exhaust and cooling water systems skillfully routed to the roof level and hidden from view. The supply air is routed underground utilizing a ductwork system powered by a set of in-line fans, and the exhaust air is removed via strategically located air shafts hidden from view and powered by dedicated up-blast fans.

Additional Information 

View a presentation from Karpinski Engineering on the project

Emergency power generator (Click to enlarge)Heat recovery piping mains (Click to enlarge)

No comments
The Top Plant program honors outstanding manufacturing facilities in North America. View the 2013 Top Plant.
The Product of the Year program recognizes products newly released in the manufacturing industries.
The Engineering Leaders Under 40 program identifies and gives recognition to young engineers who...
A cool solution: Collaboration, chemistry leads to foundry coat product development; See the 2015 Product of the Year Finalists
Raising the standard: What's new with NFPA 70E; A global view of manufacturing; Maintenance data; Fit bearings properly
Sister act: Building on their father's legacy, a new generation moves Bales Metal Surface Solutions forward; Meet the 2015 Engineering Leaders Under 40
Cyber security cost-efficient for industrial control systems; Extracting full value from operational data; Managing cyber security risks
Drilling for Big Data: Managing the flow of information; Big data drilldown series: Challenge and opportunity; OT to IT: Creating a circle of improvement; Industry loses best workers, again
Pipeline vulnerabilities? Securing hydrocarbon transit; Predictive analytics hit the mainstream; Dirty pipelines decrease flow, production—pig your line; Ensuring pipeline physical and cyber security
Upgrading secondary control systems; Keeping enclosures conditioned; Diagnostics increase equipment uptime; Mechatronics simplifies machine design
Designing positive-energy buildings; Ensuring power quality; Complying with NFPA 110; Minimizing arc flash hazards
Building high availability into industrial computers; Of key metrics and myth busting; The truth about five common VFD myths

Annual Salary Survey

After almost a decade of uncertainty, the confidence of plant floor managers is soaring. Even with a number of challenges and while implementing new technologies, there is a renewed sense of optimism among plant managers about their business and their future.

The respondents to the 2014 Plant Engineering Salary Survey come from throughout the U.S. and serve a variety of industries, but they are uniform in their optimism about manufacturing. This year’s survey found 79% consider manufacturing a secure career. That’s up from 75% in 2013 and significantly higher than the 63% figure when Plant Engineering first started asking that question a decade ago.

Read more: 2014 Salary Survey: Confidence rises amid the challenges

Maintenance and reliability tips and best practices from the maintenance and reliability coaches at Allied Reliability Group.
The One Voice for Manufacturing blog reports on federal public policy issues impacting the manufacturing sector. One Voice is a joint effort by the National Tooling and Machining...
The Society for Maintenance and Reliability Professionals an organization devoted...
Join this ongoing discussion of machine guarding topics, including solutions assessments, regulatory compliance, gap analysis...
IMS Research, recently acquired by IHS Inc., is a leading independent supplier of market research and consultancy to the global electronics industry.
Maintenance is not optional in manufacturing. It’s a profit center, driving productivity and uptime while reducing overall repair costs.
The Lachance on CMMS blog is about current maintenance topics. Blogger Paul Lachance is president and chief technology officer for Smartware Group.