Automotive HVAC market heats up

R-1234yf is mandated by the European Union for adoption in all cars by 2017; but production volumes, price and safety issues are causing concern.

02/25/2013


IMS Research (acquired by IHS, Inc.)The refrigerant R-1234yf used in automotive HVAC systems is causing controversy throughout the supply chain. R-1234yf is mandated by the European Union for adoption in all cars by 2017, but production volumes, price and safety issues are causing concern. A report from IMS Research (now part of IHS Inc.) titled, The World Market for Automotive OEM Electronic Systems – 2013 Edition, analyses what impact this refrigerant will have, the total automotive HVAC market and the split between manual and automatic HVAC. Analysis on 35 other automotive electronic systems is also included in this study.

Refrigerant R-1234yf has been developed for automotive HVAC units by Honeywell and DuPont. The aim is to replace the traditional R-134a refrigerant found in most automotive HVAC units, with the more environmentally friendly R-1234yf. However, with only two suppliers of this refrigerant, there has already been a shortage of R-1234yf. This production shortfall will need to be addressed for future applications.

An advantage of R-1234yf is that it can be used in current automotive HVAC systems, with few modifications. “Using R-1234yf in existing Tier 1 automotive HVAC systems would mean some alterations to system design. This could raise system price by $50-75”, said Ben Scott, analyst with IMS Research. “The price of R-1234yf is also considerably higher than R-134a.” This could be an issue for Tier 1s and OEMs alike as they look to justify the price to their customers.

Safety is critical in the automotive market. R-1234yf has been rigorously tested and meets safety regulations within the European Union. However, in its own independent study, Daimler has cast doubt onto the safety of this refrigerant. Daimler found R-1234yf to combust when it touches a hot engine, while R-134a did not, in the same test. “Although this could be a legitimate result to a test with R-1234yf, it could be Daimler trying to avoid using the new refrigerant, because of the high system and development cost”, said Scott. However, R-1234yf still has backing from Toyota and GM.

The controversy surrounding R-1234yf and R-134a needs to be resolved soon because this could impact the fitment of HVAC systems within cars. Some form of air conditioning is now expected to feature in most B and C segment vehicles, with a definite trend towards ‘automatic’ HVAC over ‘manual.’ It is estimated that globally, over one third of vehicles had automatic HVAC in 2010, rising to over half of all vehicles by 2020.



No comments
The Top Plant program honors outstanding manufacturing facilities in North America. View the 2013 Top Plant.
The Product of the Year program recognizes products newly released in the manufacturing industries.
The Leaders Under 40 program features outstanding young people who are making a difference in manufacturing. View the 2013 Leaders here.
The new control room: It's got all the bells and whistles - and alarms, too; Remote maintenance; Specifying VFDs
2014 forecast issue: To serve and to manufacture - Veterans will bring skill and discipline to the plant floor if we can find a way to get them there.
2013 Top Plant: Lincoln Electric Company, Cleveland, Ohio
Case Study Database

Case Study Database

Get more exposure for your case study by uploading it to the Plant Engineering case study database, where end-users can identify relevant solutions and explore what the experts are doing to effectively implement a variety of technology and productivity related projects.

These case studies provide examples of how knowledgeable solution providers have used technology, processes and people to create effective and successful implementations in real-world situations. Case studies can be completed by filling out a simple online form where you can outline the project title, abstract, and full story in 1500 words or less; upload photos, videos and a logo.

Click here to visit the Case Study Database and upload your case study.

Bring focus to PLC programming: 5 things to avoid in putting your system together; Managing the DCS upgrade; PLM upgrade: a step-by-step approach
Balancing the bagging triangle; PID tuning improves process efficiency; Standardizing control room HMIs
Commissioning electrical systems in mission critical facilities; Anticipating the Smart Grid; Mitigating arc flash hazards in medium-voltage switchgear; Comparing generator sizing software

Annual Salary Survey

Participate in the 2013 Salary Survey

In a year when manufacturing continued to lead the economic rebound, it makes sense that plant manager bonuses rebounded. Plant Engineering’s annual Salary Survey shows both wages and bonuses rose in 2012 after a retreat the year before.

Average salary across all job titles for plant floor management rose 3.5% to $95,446, and bonus compensation jumped to $15,162, a 4.2% increase from the 2010 level and double the 2011 total, which showed a sharp drop in bonus.

2012 Salary Survey Analysis

2012 Salary Survey Results

Maintenance and reliability tips and best practices from the maintenance and reliability coaches at Allied Reliability Group.
The One Voice for Manufacturing blog reports on federal public policy issues impacting the manufacturing sector. One Voice is a joint effort by the National Tooling and Machining...
The Society for Maintenance and Reliability Professionals an organization devoted...
Join this ongoing discussion of machine guarding topics, including solutions assessments, regulatory compliance, gap analysis...
IMS Research, recently acquired by IHS Inc., is a leading independent supplier of market research and consultancy to the global electronics industry.
Maintenance is not optional in manufacturing. It’s a profit center, driving productivity and uptime while reducing overall repair costs.
The Lachance on CMMS blog is about current maintenance topics. Blogger Paul Lachance is president and chief technology officer for Smartware Group.