Application: Water utility brings calibration in house
Calibration--Do it yourself or farm it out?
The water department had two choices: Either keep paying a service contractor to calibrate flowmeters, or buy the same tool he used to do the job themselves. Their choice paid off.
After replacing aging turbine flowmeters with ABB magnetic flowmeters , the City of Mesa, AZ, water division had 36 new 12 inch devices to add to the calibration schedule. They had been calling an ABB service technician to calibrate other magnetic flowmeters, so the choice was either to expand the service contract or buy the necessary calibration tools and do all the magnetic units themselves.
Since those flowmeters are responsible for watching over 30 billion gallons of treated water annually, accuracy is critical and needs to stay around
The maintenance team purchased a CalMaster calibration verification tool. It is a portable, PC-based system designed for use with MagMaster brand magnetic flowmeters offered by ABB Instrumentation. The purchase included factory training of a division staff member so they gained in-house capability to verify and re-certify the calibrated accuracies not only of the new well meters but also of existing MagMaster flowmeters distributed throughout the system.
Each MagMaster primary sensor and its transmitter are factory-calibrated as a matched pair. The two are shipped with a memory card that contains a "fingerprint" with all pertinent calibration data for this specific sensor, including the shielded cable that carries the small millivolt measuring signal from the sensor to its transmitter.
The primary sensor stays in operation on the water line and connects by shielded cable to its stand-mounted flow transmitter. The continuous flow measurement is never interrupted. The PC contains software to carry out a 10- to 14-minute, preprogrammed verification procedure based on the data contained on the memory card. When the operator initiates the test, the PC carries out a check of the entire system: meter primary sensor, transmitter, and connecting cable.
To confirm that the test results are within set standards, the test operator reviews them on the display. If the results are positive, a certificate of validation for the tested metering system can be printed out and filed in the maintenance records.
The CalMaster also provides valuable diagnostic tools for preventive maintenance. It stores a history of calibration data from successive tests, so that trend curves for selected system components can be plotted on the PC. Thus, a gradual degradation in a component, such as a magmeter coil, can be detected and the component scheduled for repair or replacement.
—Edited by Peter Welander, process industries editor, PWelander@cfemedia.com ,
Process Instrumentation & Sensors Monthly
Register here and scroll down to select your choice of free eNewsletters .
- Events & Awards
- Magazine Archives
- Oil & Gas Engineering
- Salary Survey
- Digital Reports
- Survey Prize Winners
Annual Salary Survey
Before the calendar turned, 2016 already had the makings of a pivotal year for manufacturing, and for the world.
There were the big events for the year, including the United States as Partner Country at Hannover Messe in April and the 2016 International Manufacturing Technology Show in Chicago in September. There's also the matter of the U.S. presidential elections in November, which promise to shape policy in manufacturing for years to come.
But the year started with global economic turmoil, as a slowdown in Chinese manufacturing triggered a worldwide stock hiccup that sent values plummeting. The continued plunge in world oil prices has resulted in a slowdown in exploration and, by extension, the manufacture of exploration equipment.
Read more: 2015 Salary Survey