2000 maintenance tips & tricks winners

Ralph Dewey of Solvay Polymers in Deer Park, Texas, won the 2000 "Maintenance tip of the year" for his suggestion on how to quickly find leaks in gas service piping flanges.



Feature: 2000 maintenance tips & tricks

Winner of the 2000 "Maintenance Tip of the Year" was Ralph Dewey, Solvay Polymers, Deer Park, TX. He received $1000 for his suggestion on how to quickly find leaks in gas service piping flanges.

Runners-up were Tom Goodman, Champion Laboratories, Albion, IL, and Paul Salvo, Eaton Corp. TCC, East Lake, OH. Mr. Goodman explained how to remove seized pins in flywheels, and Mr. Salvo presented a solution for stopping sewer gas smells.

Tip of the Year

Finding leaks

Problem: You are pretty sure that a flange in gas service is leaking. How can you prove it?

Solution: Take a piece of 2-in.-wide masking tape and wrap it around the flange connection. Poke a pinhole in the center of the tape. If the flange is leaking, gas can only escape through that point.

Apply a soap and water solution to the pinhole. If bubbles or foam appear, the flange is leaking.

Contributor: Ralph Dewey, Solvay Polymers, Deer Park, TX; 713-307-3784.


Pumping pins

Problem: A pin has seized in a flywheel and no amount of work will pull it out. How do I remove the pin?

Solution: Drill a #3 hole from the opposite side of the flywheel and tap 1/4-28 thd. Insert a grease zerk and "pump" the pin out safely and quickly. The grease gun generates 2500 psi.

Contributor: Tom Goodman, Maintenance Superintendent, Champion Laboratories, Inc., Albion, IL; Tom_Goodman@ Champlabs.com



Stopping gas

Problem: Most floor drains not actively used tend to dry out. Sewer gases can escape when this occurs.

Can the gases be stopped from escaping?

Solution: Pour 1/4 cup of cooking oil in the floor drain. The oil floats to the top of the water and prevents it from evaporating.

Contributor: Paul Salvo, Eaton Corp. TCC, East Lake, OH

The Top Plant program honors outstanding manufacturing facilities in North America. View the 2015 Top Plant.
The Product of the Year program recognizes products newly released in the manufacturing industries.
Each year, a panel of Control Engineering and Plant Engineering editors and industry expert judges select the System Integrator of the Year Award winners in three categories.
Doubling down on digital manufacturing; Data driving predictive maintenance; Electric motors and generators; Rewarding operational improvement
2017 Lubrication Guide; Software tools; Microgrids and energy strategies; Use robots effectively
Prescriptive maintenance; Hannover Messe 2017 recap; Reduce welding errors
The cloud, mobility, and remote operations; SCADA and contextual mobility; Custom UPS empowering a secure pipeline
Infrastructure for natural gas expansion; Artificial lift methods; Disruptive technology and fugitive gas emissions
Mobility as the means to offshore innovation; Preventing another Deepwater Horizon; ROVs as subsea robots; SCADA and the radio spectrum
Research team developing Tesla coil designs; Implementing wireless process sensing
Commissioning electrical systems; Designing emergency and standby generator systems; Paralleling switchgear generator systems
Natural gas engines; New applications for fuel cells; Large engines become more efficient; Extending boiler life

Annual Salary Survey

Before the calendar turned, 2016 already had the makings of a pivotal year for manufacturing, and for the world.

There were the big events for the year, including the United States as Partner Country at Hannover Messe in April and the 2016 International Manufacturing Technology Show in Chicago in September. There's also the matter of the U.S. presidential elections in November, which promise to shape policy in manufacturing for years to come.

But the year started with global economic turmoil, as a slowdown in Chinese manufacturing triggered a worldwide stock hiccup that sent values plummeting. The continued plunge in world oil prices has resulted in a slowdown in exploration and, by extension, the manufacture of exploration equipment.

Read more: 2015 Salary Survey

Maintenance and reliability tips and best practices from the maintenance and reliability coaches at Allied Reliability Group.
The One Voice for Manufacturing blog reports on federal public policy issues impacting the manufacturing sector. One Voice is a joint effort by the National Tooling and Machining...
The Society for Maintenance and Reliability Professionals an organization devoted...
Join this ongoing discussion of machine guarding topics, including solutions assessments, regulatory compliance, gap analysis...
IMS Research, recently acquired by IHS Inc., is a leading independent supplier of market research and consultancy to the global electronics industry.
Maintenance is not optional in manufacturing. It’s a profit center, driving productivity and uptime while reducing overall repair costs.
The Lachance on CMMS blog is about current maintenance topics. Blogger Paul Lachance is president and chief technology officer for Smartware Group.
The maintenance journey has been a long, slow trek for most manufacturers and has gone from preventive maintenance to predictive maintenance.
Featured articles highlight technologies that enable the Industrial Internet of Things, IIoT-related products and strategies to get data more easily to the user.
This digital report will explore several aspects of how IIoT will transform manufacturing in the coming years.
Maintenance Manager; California Oils Corp.
Associate, Electrical Engineering; Wood Harbinger
Control Systems Engineer; Robert Bosch Corp.
This course focuses on climate analysis, appropriateness of cooling system selection, and combining cooling systems.
This course will help identify and reveal electrical hazards and identify the solutions to implementing and maintaining a safe work environment.
This course explains how maintaining power and communication systems through emergency power-generation systems is critical.
click me