Simulation software online for DOE power plant

The Department of Energy is using Invensys Operations Management's SimSci-Esscor DYNSIM high-fidelity simulator to train operators for future integrated gasification combined cycle (IGCC) power plants.

08/31/2011

Flash is required!

Invensys' overview of the DOE IGCC power plant project and their role



Invensys Operations Management announced the U.S. Department of Energy (DOE) has deployed a first-of-a-kind operator training simulator for an integrated gasification combined cycle (IGCC) power plant with carbon capture using innovative simulation software-based training solutions from Invensys.

Implemented at the National Energy Technology Laboratory’s (NETL) Advanced Virtual Energy Simulation Training and Research (AVESTAR) Center in Morgantown, W.Va., Invensys Operations Management’s SimSci-Esscor DYNSIM high-fidelity simulator will help train operators for new IGCC plants now being built in the United States. An AVESTAR facility identical to the one at NETL is also in place at the West Virginia University National Research Center for Coal and Energy. It also uses a DYNSIM high-fidelity simulator and will be used to assist NETL with research and education.

“IGCC with carbon capture holds tremendous promise as a low-cost, clean energy source so IGCC plants are expected to be a key resource for the provision of clean fossil power in the near future. Fulfilling that promise, however, requires an adequate supply of well-trained operators,” said Tobias Scheele, vice president, operations management applications, Invensys Operations Management. “The DOE is using our DYNSIM simulator, just as airlines use flight simulators to train pilots before they take to the air, to help future IGCC plant operators achieve operational and environmental excellence.”

The U.S. Energy Information Administration estimates that, based on current usage rates, the United States has enough coal to last more than 200 years, but if plants continue to use conventional fossil fuel technologies, they will emit unacceptable levels of CO2 and other pollutants. IGCC with carbon capture offers an environmentally friendly alternative by capturing 90 percent of the CO2 produced by traditional fossil-fuel burning processes while at the same time reducing sulfur, mercury and other NOx emissions.

However, IGCC is also a complex process requiring highly trained operators. Many plants are now in various stages of design or construction in the United States and there is a pressing need for a well-trained work force. The DOE is therefore providing high-fidelity simulated environments that will enable trainees to learn to interact with controls that are almost indistinguishable from those they would encounter in a real plant.

“IGCC is highly complex, mostly because personnel must learn to operate what is effectively both a chemical processing plant and a power plant. To teach them how to do that we must simulate the chemical process of coal-gasification with CO2 capture together with combined-cycle power generation,” said Stephen E. Zitney, Ph.D. and director of NETL's AVESTAR Center. “No one has ever done that before, but now with help from Invensys, we can simulate routine operations, disturbances and malfunctions, as well as routine and emergency shutdowns. We can even simulate operations and train operators on different coal and biomass feed stocks.”

The next phase of the project, already well underway, extends simulation from the control room to outside plant operators, or field operators, expanding the SimSci-Esscor solution to a 3-D virtual reality experience using Invensys Operations Management’s EYESIM immersive training simulator. Wearing a stereoscopic headset or eyewear, IGCC field operators can coordinate activities with control room operators. Immersed in an EYESIM virtual environment, field operators can move and interact as if they were in the real plant. The environment is fully interactive with the simulation models, so actions taken by a field operator will have an impact on the process and actions performed in the control room will change the information visible to the field operator. As a result, field and control room operators will be trained to coordinate their activities and perform collaboratively as a team.

www.invensys.com

Invensys Operations Management

- Edited by Chris Vavra, Control Engineering, www.controleng.com 



No comments
The Top Plant program honors outstanding manufacturing facilities in North America. View the 2015 Top Plant.
The Product of the Year program recognizes products newly released in the manufacturing industries.
The Engineering Leaders Under 40 program identifies and gives recognition to young engineers who...
Your leaks start here: Take a disciplined approach with your hydraulic system; U.S. presence at Hannover Messe a rousing success
Hannover Messe 2016: Taking hold of the future - Partner Country status spotlights U.S. manufacturing; Honoring manufacturing excellence: The 2015 Product of the Year Winners
Inside IIoT: How technology, strategy can improve your operation; Dry media or web scrubber?; Six steps to design a PM program
Getting to the bottom of subsea repairs: Older pipelines need more attention, and operators need a repair strategy; OTC preview; Offshore production difficult - and crucial
Digital oilfields: Integrated HMI/SCADA systems enable smarter data acquisition; Real-world impact of simulation; Electric actuator technology prospers in production fields
Special report: U.S. natural gas; LNG transport technologies evolve to meet market demand; Understanding new methane regulations; Predictive maintenance for gas pipeline compressors
Warehouse winter comfort: The HTHV solution; Cooling with natural gas; Plastics industry booming
Managing automation upgrades, retrofits; Making technical, business sense; Ensuring network cyber security
Designing generator systems; Using online commissioning tools; Selective coordination best practices

Annual Salary Survey

Before the calendar turned, 2016 already had the makings of a pivotal year for manufacturing, and for the world.

There were the big events for the year, including the United States as Partner Country at Hannover Messe in April and the 2016 International Manufacturing Technology Show in Chicago in September. There's also the matter of the U.S. presidential elections in November, which promise to shape policy in manufacturing for years to come.

But the year started with global economic turmoil, as a slowdown in Chinese manufacturing triggered a worldwide stock hiccup that sent values plummeting. The continued plunge in world oil prices has resulted in a slowdown in exploration and, by extension, the manufacture of exploration equipment.

Read more: 2015 Salary Survey

Maintenance and reliability tips and best practices from the maintenance and reliability coaches at Allied Reliability Group.
The One Voice for Manufacturing blog reports on federal public policy issues impacting the manufacturing sector. One Voice is a joint effort by the National Tooling and Machining...
The Society for Maintenance and Reliability Professionals an organization devoted...
Join this ongoing discussion of machine guarding topics, including solutions assessments, regulatory compliance, gap analysis...
IMS Research, recently acquired by IHS Inc., is a leading independent supplier of market research and consultancy to the global electronics industry.
Maintenance is not optional in manufacturing. It’s a profit center, driving productivity and uptime while reducing overall repair costs.
The Lachance on CMMS blog is about current maintenance topics. Blogger Paul Lachance is president and chief technology officer for Smartware Group.
This article collection contains several articles on the vital role that compressed air plays in manufacturing plants.
This article collection contains several articles on the Industrial Internet of Things (IIoT) and how it is transforming manufacturing.
This article collection contains several articles on strategic maintenance and understanding all the parts of your plant.
click me