Pneumatic signaling still wheezes?
Are instrumentation transmitters that use 3-15 psi analog signals still around?
Dear Control Engineering: I was reading the article about using smart instrumentation, and it discusses some of the history of field devices, back when everything ran on pneumatic systems. Are pneumatic analog devices still around?
Pneumatic devices have been gone for the most part for quite a while, with the majority replaced by the 1980s. Of course their demise was not all in one fell swoop. The move to electronic analog and digital devices took some time and is probably still not entirely complete. Process instrumentation and control devices like valves, that operate on 3-15 psi are certainly still around, but you will have to hunt for them.
After a few minutes digging around the industrial listings on eBay, I managed to find an old Foxboro liquid level transmitter 13FA1-HK31A5 sold by a company called National Recycling. That should tell you something.
There are companies that still sell new 3-15 psi transmitters, but these are rare too. Here’s a company in Italy that still offers a small selection. There are certainly others if you care to look more thoroughly. More often than not, the pneumatic devices available now are converters that change pneumatic to electronic. Here’s one that changes a Foundation fieldbus signal to pneumatic for a control valve.
Suffice it to say, small delicate mechanisms with diaphragms and leak-prone tubing were not exactly maintenance friendly, so I doubt very many people were sad over the change to electronics. As the article points out, compressed air signals can’t convey much information. An air signal line is good for one signal and that’s it. No diagnostic data, no secondary variables, it’s pretty dumb.
Granted there are still folks out there that want to see trains pulled by steam locomotives, cars with carburetors, and their newspapers set on Linotypes, but the romance of such things gets eclipsed quickly when one has to deal with how maintenance intensive those older technologies are.
If you still use pneumatics and are proud of it, let us know.
Peter Welander, pwelander(at)cfemedia.com
Case Study Database
Get more exposure for your case study by uploading it to the Plant Engineering case study database, where end-users can identify relevant solutions and explore what the experts are doing to effectively implement a variety of technology and productivity related projects.
These case studies provide examples of how knowledgeable solution providers have used technology, processes and people to create effective and successful implementations in real-world situations. Case studies can be completed by filling out a simple online form where you can outline the project title, abstract, and full story in 1500 words or less; upload photos, videos and a logo.
Click here to visit the Case Study Database and upload your case study.
Annual Salary Survey
In a year when manufacturing continued to lead the economic rebound, it makes sense that plant manager bonuses rebounded. Plant Engineering’s annual Salary Survey shows both wages and bonuses rose in 2012 after a retreat the year before.
Average salary across all job titles for plant floor management rose 3.5% to $95,446, and bonus compensation jumped to $15,162, a 4.2% increase from the 2010 level and double the 2011 total, which showed a sharp drop in bonus.