New updates for safety system aimed at upstream oil and natural gas facilities

Yokogawa releases enhanced version of ProSafe-RS safety instrumented system extending connectivity and environmental operating limits.


Yokogawa releases enhanced version of ProSafe-RS safety instrumented system extending connectivity and environmental operating limits. Yokogawa Electric Corporation has released its enhanced ProSafe-RS safety instrumented system, featuring I/O modules that will operate reliably in the high-temperature conditions typically encountered in desert locations. Support of an open communications protocol has also been added, enhancing its compatibility with other vendors’ distributed control systems (DCS).

In the oil, natural gas, petrochemical, iron and steel, and other energy and basic materials industries, it is becoming increasingly important to ensure the safety of plant operations to prevent accidents, protect the environment, and be good corporate citizens. Accordingly, there is a growing demand for safety instrumented systems that can detect abnormal conditions and safely initiate emergency shutdowns.

Control devices and safety instrumentation systems are often installed outdoors for monitoring oil and gas wells and pipelines. As many of these facilities are in desert locations, they must be able to operate in high-temperature conditions.

In addition, plant operators who replace their safety instrumentation systems to improve productivity and safety need to maintain compatibility with their existing distributed control systems.

To satisfy these needs for high-temperature resistance and inter-system compatibility, Yokogawa has developed this enhanced version of the ProSafe-RS safety instrumented system, with two main advances:

1. High temperature resistant digital and analog I/O modules—Previously, I/O modules had to be spaced far apart to prevent heat accumulation. The new modules can operate at ambient temperatures up to 70 °C (158 °F), even while mounted closely together, which can reduce the system footprint.

2. Modbus/TCP protocol support—Safety instrumented systems and their associated DCSs are not always replaced at the same time. Therefore, ProSafe-RS has been enhanced by adding support for Ethernet-based Modbus/TCP communication with other systems. This facilitates the flexible connection of the ProSafe-RS system with DCSs from other vendors, allowing customers a greater range of choice.

Takashi Nishijima, director and senior vice president, and head of the industrial automation platform business headquarters, says, "The latest version of ProSafe-RS was developed to achieve safety excellence at our customers’ production sites, which is one of the aims of our VigilantPlant solutions. Safety is the most important consideration in plant operations. With this new version, ProSafe-RS is now capable of ensuring under high-temperature conditions that our customers’ systems work precisely and safely. The tighter connection not only with Centum systems but also other vendors’ systems makes it easier for companies to adopt our highly reliable safety instrumented system. We will continue our efforts to develop products that support our customers’ plant operations."

The ProSafe-RS safety instrumented system was first released in February 2005. Its basic purpose is to help prevent accidents by detecting abnormal conditions in plant operations and initiating emergency actions such as plant shutdown. Unlike conventional safety instrumented systems and distributed control systems, which are regarded as having different roles and functions and operate separately, the operation of ProSafe-RS and the Centum series can be fully integrated. An independent certification body has certified that ProSafe-RS conforms to the IEC61508 international safety standard and can be used in SIL3 applications.


Edited by Peter Welander,

No comments
The Top Plant program honors outstanding manufacturing facilities in North America. View the 2013 Top Plant.
The Product of the Year program recognizes products newly released in the manufacturing industries.
The Engineering Leaders Under 40 program identifies and gives recognition to young engineers who...
A cool solution: Collaboration, chemistry leads to foundry coat product development; See the 2015 Product of the Year Finalists
Raising the standard: What's new with NFPA 70E; A global view of manufacturing; Maintenance data; Fit bearings properly
Sister act: Building on their father's legacy, a new generation moves Bales Metal Surface Solutions forward; Meet the 2015 Engineering Leaders Under 40
Cyber security cost-efficient for industrial control systems; Extracting full value from operational data; Managing cyber security risks
Drilling for Big Data: Managing the flow of information; Big data drilldown series: Challenge and opportunity; OT to IT: Creating a circle of improvement; Industry loses best workers, again
Pipeline vulnerabilities? Securing hydrocarbon transit; Predictive analytics hit the mainstream; Dirty pipelines decrease flow, production—pig your line; Ensuring pipeline physical and cyber security
Upgrading secondary control systems; Keeping enclosures conditioned; Diagnostics increase equipment uptime; Mechatronics simplifies machine design
Designing positive-energy buildings; Ensuring power quality; Complying with NFPA 110; Minimizing arc flash hazards
Building high availability into industrial computers; Of key metrics and myth busting; The truth about five common VFD myths

Annual Salary Survey

After almost a decade of uncertainty, the confidence of plant floor managers is soaring. Even with a number of challenges and while implementing new technologies, there is a renewed sense of optimism among plant managers about their business and their future.

The respondents to the 2014 Plant Engineering Salary Survey come from throughout the U.S. and serve a variety of industries, but they are uniform in their optimism about manufacturing. This year’s survey found 79% consider manufacturing a secure career. That’s up from 75% in 2013 and significantly higher than the 63% figure when Plant Engineering first started asking that question a decade ago.

Read more: 2014 Salary Survey: Confidence rises amid the challenges

Maintenance and reliability tips and best practices from the maintenance and reliability coaches at Allied Reliability Group.
The One Voice for Manufacturing blog reports on federal public policy issues impacting the manufacturing sector. One Voice is a joint effort by the National Tooling and Machining...
The Society for Maintenance and Reliability Professionals an organization devoted...
Join this ongoing discussion of machine guarding topics, including solutions assessments, regulatory compliance, gap analysis...
IMS Research, recently acquired by IHS Inc., is a leading independent supplier of market research and consultancy to the global electronics industry.
Maintenance is not optional in manufacturing. It’s a profit center, driving productivity and uptime while reducing overall repair costs.
The Lachance on CMMS blog is about current maintenance topics. Blogger Paul Lachance is president and chief technology officer for Smartware Group.