CNC outlook: making tracks in midrange products

Easier CNC programming is creating growth in midrange computer numerical control products, said Siemens Industry. Advanced features, once available for high-end CNC tools used for aerospace, automotive, and medical applications, provide competitive advantage to a wider range of machine tools.


New Siemens CNC programming tools can be applied to new machine designs or retrofits, says Rajas Sukthankar, Siemens Industry business segment manager, machine tools. Courtesy of CFE Media, Mark T. HoskeEasier CNC programming is creating growth in midrange computer numerical control products, according to Siemens Industry. Advanced features—once available for high-end CNC tools used for aerospace, automotive, and medical applications—eliminate the need to be a CNC guru to gain competitive advantage when using new Siemens midrange product lines. These were among key points that Siemens Industry’s Rajas Sukthankar discussed with Control Engineering recently. Sukthankar, business segment manager, machine tools, said business is on an upswing with Siemens, with more than 20% growth in sales for the last three quarters. Greater capacity utilization, rebound of automotive industrial, and recent expansions in midrange CNC product lines have helped.

During the downturn, Siemens kept its focus on R&D, allowing great traction as manufacturing has emerged from recession, Sukthankar said. At the IMTEX machine tool show in India in February, and at others since, Siemens demonstrated the Sinumerik 828D Basic-series CNC and 1FK7 second–generation servomotor. (See links below.) These are among products particularly useful in the midrange domain of many job shops, between high-end tools and the standard machine tool marketplace with a lower degree of sophistication.

This whimsical aluminum foot, a demonstration piece from IMTS 2010, represents a more than 50% time savings in programming and tooling. One machine tool owner noted that he’s now accepting jobs that he likely would have shipped overseas prior to knowing about the streamlined features and programming capabilities that Siemens offers. Courtesy of CFE Media, Mark T. Hoske In the middle of the market, Siemens has broadened its offering, targeting areas traditionally served by competitor Fanuc, Sukthankar said. Catering to the needs of machine tool builders and their customers, Sukthankar noted that Siemens offers flexibility to move beyond G-code programming with intuitive CAD/CAM software right on the machine. It’s not either/or, Sukthankar said, and machine tool customers appreciate having that choice of control programming options.

“In some production environments, being able to program all parts directly on the floor make it very easy for an operator to set up and program a job on the fly, very quickly,” Sukthankar said. “It provides instant productivity through faster tool setup and workpiece setup. The interface is easy. You don’t have to be a CNC expert,” he said. See photos for additional examples.

While predicting the future remains a challenge, Sukthankar foresees additional Siemens development and manufacturing in China for that marketplace, a departure for the traditional made-in-Germany mindset. Local product development with Siemens Chinese colleagues is expected to result in faster tool development in line with local requirements, Sukthankar said.

Sinumerik 828D Basic


1FK7 Servomotor

Also see the Control Engineering Machine Control Channel at

and the

Motors and Drives Channel at

-Mark T. Hoske, CFE Media, Control Engineering,

No comments
The Top Plant program honors outstanding manufacturing facilities in North America. View the 2015 Top Plant.
The Product of the Year program recognizes products newly released in the manufacturing industries.
The Engineering Leaders Under 40 program identifies and gives recognition to young engineers who...
Safety for 18 years, warehouse maintenance tips, Ethernet and the IIoT, GAMS 2016 recap
2016 Engineering Leaders Under 40; Future vision: Where is manufacturing headed?; Electrical distribution, redefined
Strategic outsourcing delivers efficiency; Sleeve bearing clearance; Causes of water hammer; Improve air quality; Maintenance safety; GAMS preview
SCADA at the junction, Managing risk through maintenance, Moving at the speed of data
Safety at every angle, Big Data's impact on operations, bridging the skills gap
The digital oilfield: Utilizing Big Data can yield big savings; Virtualization a real solution; Tracking SIS performance
Applying network redundancy; Overcoming loop tuning challenges; PID control and networks
Driving motor efficiency; Preventing arc flash in mission critical facilities; Integrating alternative power and existing electrical systems
Package boilers; Natural gas infrared heating; Thermal treasure; Standby generation; Natural gas supports green efforts

Annual Salary Survey

Before the calendar turned, 2016 already had the makings of a pivotal year for manufacturing, and for the world.

There were the big events for the year, including the United States as Partner Country at Hannover Messe in April and the 2016 International Manufacturing Technology Show in Chicago in September. There's also the matter of the U.S. presidential elections in November, which promise to shape policy in manufacturing for years to come.

But the year started with global economic turmoil, as a slowdown in Chinese manufacturing triggered a worldwide stock hiccup that sent values plummeting. The continued plunge in world oil prices has resulted in a slowdown in exploration and, by extension, the manufacture of exploration equipment.

Read more: 2015 Salary Survey

Maintenance and reliability tips and best practices from the maintenance and reliability coaches at Allied Reliability Group.
The One Voice for Manufacturing blog reports on federal public policy issues impacting the manufacturing sector. One Voice is a joint effort by the National Tooling and Machining...
The Society for Maintenance and Reliability Professionals an organization devoted...
Join this ongoing discussion of machine guarding topics, including solutions assessments, regulatory compliance, gap analysis...
IMS Research, recently acquired by IHS Inc., is a leading independent supplier of market research and consultancy to the global electronics industry.
Maintenance is not optional in manufacturing. It’s a profit center, driving productivity and uptime while reducing overall repair costs.
The Lachance on CMMS blog is about current maintenance topics. Blogger Paul Lachance is president and chief technology officer for Smartware Group.
This article collection contains several articles on the vital role of plant safety and offers advice on best practices.
This article collection contains several articles on the Industrial Internet of Things (IIoT) and how it is transforming manufacturing.
This article collection contains several articles on strategic maintenance and understanding all the parts of your plant.
click me