Maintenance Tools and Equipment
By Staff -- Plant Engineering, 11/1/2003
Tool offers 3-in-1 solution
smartSCANNER is a
joystick-operated combination tool for corrective and predictive maintenance
tasks. It provides vibration analysis, alignment, and balancing capabilities.
The shaft/coupling alignment and rotor balancing systems address two frequent
causes of rotating machinery damage or failure, and the vibration module permits
collection and trending of vibration data to observe the development of
machinery problems, allowing maintenance to take action before damage occurs.
Ludeca: ludeca.com, TO VOTE, WRITE 7 ON BALLOT For more information, write 7 on card
Analyzer has expanded memory
Model 2130 RBMconsultant PRO data collector/analyzer features the functionality and ease of use
of a large color display along with 32 MB of data storage, dual-channel
capability, and an intuitive interface. Additional highlights include low-noise
circuitry, accurate measurement of variable-speed machinery, infield alarming,
and advanced diagnostics. Unit can show four different 400-line spectra with no
loss of data.
Emerson Process Management; CSI: mhm.assetweb.com, TO VOTE, WRITE 8 ON BALLOT For more information, write 8 on card
Monitor features sensitive detection
Charge-Mode Accelerometer Monitor (CMAM) uses an advanced design for sensitive detection of
changes in the vibration spectrum of key equipment and processes, even in harsh,
limited-access locations. Monitor is available in multi-input versions to allow
timesharing for up to five inputs and utilizes an accelerometer with a
temperature operating range up to 500 F. Warnings and alarms can be fed to local
alarms, a standalone computer station, or a SCADA system.
Intonix Corp.: intonix.com, TO VOTE, WRITE 19 ON BALLOT For more information, write 19 on card
Welding power source works outdoors
Invertec V275-S
power source is ideal for the rigors of the construction site and meets IP23S
ratings. The Stick and TIG power source is designed for outdoor use. Up to 275
amp of output provides access to a great number of stick electrodes and
outstanding 6010 performance. Standard features such as selectable hot start and
adjustable arc force offer a high level of arc control. Use of electrodes to
7/32 in. enables both whip and drag techniques.
The Lincoln Electric Company: lincolnelectric.com, TO VOTE, WRITE 21 ON BALLOT For more information, write 21 on card
Scissor lift extends to new heights
Pro-Fit 2630ES
scissor lift is a 30-in.-wide, 26-ft platform-height machine with an electric
drive system that uses two independent electric motors for the drive wheels. The
new drive system provides long duty cycles and low noise levels by eliminating
power loss associated with pumps, hoses, and hydraulic motors. A newly designed
hydraulic system combines the hydraulic lift pump, reservoir, and motor with the
lift cylinder into a single assembly.
JLG Industries, Inc.: jlg.com, TO VOTE, WRITE 54 ON BALLOT For more information, write 54 on card
Lifter helps remove grates
Ultra-Grate lifter
assists in lifting, removing, and replacing grates from storm drains and catch
basins. The heavy-duty unit is ergonomically designed for simple, single-person
operation, it disassembles, and comes with a carrying case for convenient
storage and transport. A telescoping handle and single pivot point allow for
easier lifting, eliminating the need for crowbars, lifting hooks, and other
cumbersome tools.
UltraTech International, Inc.: stormwater-products.com, TO VOTE, WRITE 58 ON BALLOT For more information, write 58 on card
Tape measure lasts longer
Pro Series tape
measures are designed to reduce replacement costs with durable end hooks and
long-lasting 1-in. blades. Series includes 12, 16, 25, 30, and 35-ft models as
well as comparable metric lengths. End-hook life is enhanced by rivet placement
and reinforcement. Other features include nonslip locking button, belt hook,
rubber overmold, and a compact, comfortable grip.
Cooper Hand Tools; division of Cooper Industries, Inc.: cooperhandtools.com, TO VOTE, WRITE 79 ON BALLOT For more information, write 79 on card
Combihammer protects operators
TE 56-ATC
combihammer with active torque control provides added operator protection by
constantly monitoring the rotation of the tool and disengaging the drive system
if it senses the housing beginning to rotate too quickly. Ideal for drilling
anchor holes and through holes during equipment repositioning, the tool is
capable of drilling up to 39/16-in. diameter holes in concrete and can tackle
virtually any medium chiseling application.
Hilti Inc.; Drilling and Demolition: us.hilti.com, TO VOTE, WRITE 109 ON BALLOT For more information, write 109 on card
Lubrication routing goes portable
Lube-It Handheld Routes program allows standard Pocket PC computers to deliver
simplicity, consistency, and accuracy directly to the job of lubrication.
Handheld computer displays lubrication requirements in detail and provides
one-touch tracking of completed tasks. Visual cues are present, with past-due
tasks marked in red and critical equipment highlighted in yellow. Scheduling
technology eliminates backtracking and wasted effort by providing flexibility in
organizing lubrication tasks into manpower efficient routes.
Generation Systems, Inc.: GenerationSystems.com, TO VOTE, WRITE 112 ON BALLOT For more information, write 112 on card
Laser beam helps pinpoint correct placement
PipeAlign is an
equipment alignment system that uses a laser beam for visual reference to and
from equipment, pipes, ductwork, and conduit flanges by projecting the laser
beam from the center of the object. Four fixture sizes accommodate cylinders
from 15/16 to 20 in. in diameter. Beam is accurate to 0.375 in. at 20 ft.
Advantages include: one-person operation, reduction in fabrication time,
improved pipe fit-up, and dot, vertical line, horizontal line, or crosshair
visual reference.
Vision Consulting and Engineered Solutions: vision-pipealign.com, TO VOTE, WRITE 147 ON BALLOT For more information, write 147 on card
Torque wrench is light
Avanti Series
hydraulic torque wrenches are lightweight, corrosion-resistant, and
ergonomically designed. Tool placement is improved to 360 deg around the nut.
Reaction arms won't pull off during operation. Coaxial reaction/drive system
eliminates most tool failures resulting from internal torque between reaction
arm and drive. Anti-backlash design and a 300,000 psi alloy mechanism are other
benefits.
Unex Corp.; Hytorc Div.: hytorc.com, TO VOTE, WRITE 149 ON BALLOT For more information, write 149 on card
System checks equipment condition
SoundCTRL is a
handheld equipment analysis system that provides maintenance personnel with the
capability to monitor and evaluate the condition of critical mechanical
equipment, limiting unplanned downtime and lost production. System includes a
fully functional handheld PC and software for both handheld and desktop PCs. It
connects directly to the CTRL UL101 ultrasonic sensor for an easy, one-step
inspection-collection process.
CTRL Systems, Inc.: ctrlsys.com, TO VOTE, WRITE 159 ON BALLOT For more information, write 159 on card
Online monitor sets vibration limits
A3600 online
vibration monitoring system measures RMS values and up to 64 vibration channels,
sets vibration limits to act as relays if limits are exceeded, and includes
overload and sensor or cable error indication. System is designed for process
control and reliability systems, machinery protection systems, and for all
applications concerning the maintenance and monitoring of machinery condition.
Adash Ltd. and National Electrical Carbon Products; National Reliability Systems Div.: adash.cz, TO VOTE, WRITE 166 ON BALLOT For more information, write 166 on card
Boom is self-leveling
TZ-34/20 is a
trailer-mounted articulating boom that emphasizes ease of use beginning with its
key feature, the automatic leveling system. Standard self-leveling provides 11
deg of leveling capability from the ground controls and allows the machine to be
set up in less than 40 sec when the operator deploys all four outriggers
simultaneously. Maximum working height is 40 ft with outreach of 20 ft and
500-lb capacity. The lightweight lift is easy to tow behind any vehicle with a
2-in. ball and class 2 hitch.
Genie Industries: genieindustries.com, TO VOTE, WRITE 171 ON BALLOT For more information, write 171 on card
Tape measure provides easily read numbers
Double-sided power-return tape measures have easy-to-read numbers on both sides of
the blade that allow for easy measurement on elevated and flat surfaces.
Additional features include an eye-catching blue case for easy locating in work
areas and tool bags, a triple-riveted end hook with bottom blade protector that
reinforces the blade tip and provides maximum pull-out strength, an
impact-absorbing rubber jacket that protects the case, and a durable steel belt
clip.
Klein Tools, Inc.: kleintools.com, TO VOTE, WRITE 172 ON BALLOT For more information, write 172 on card
Wrench reduces slipping
WrightGrip
open-end and combination wrenches employ an innovative, high-strength, antislip
design that delivers more torque to fasteners than other designs. The new design
incorporates a series of strategically placed teeth or grooves on the insides of
the wrench's two jaws. These teeth allow for a better seating of the wrench on a
fastener. One fastener corner locks into the groove so the fastener won't slip
or twist out of the wrench under load. Other design features strengthen jaws to
reduce stresses.
Wright Tool Company: wrighttool.com, TO VOTE, WRITE 173 ON BALLOT For more information, write 173 on card
Tool crimps copper tubing in seconds
320-E crimp tool
features a lightweight, compact design, and built-in advanced diagnostics. The
tool runs on a 14.4-V nickel-metal hydride battery and uses the interchangeable
jaws of the manufacturer's other crimping tools, including nine interchangeable
jaws for crimping ½ to 4-in. fittings and a full line of more than 240 specially
designed fittings. Tool head swivels 90 deg for use in tight positions. Weight
is 10 lb.
Ridge Tool Company; subsidiary of Emerson: ridgid.com, TO VOTE, WRITE 174 ON BALLOT For more information, write 174 on card
Inverter produces superior arc performance
Maxstar 150 DC Stick/TIG inverter is an arc welding machine that weighs only 13.7 lb for field
portability. Features include: 5 to 150-A output with best-of-class arc
performance, automatic compensation for 115 through 230-V single-phase power,
ability to overcome variable and dirty power, and availability in three models
for different welding needs. All models have stick output of 150 A at 30% duty
cycle using 230 Vac power.
Miller Electric Mfg. Co.: MillerWelds.com, TO VOTE, WRITE 183 ON BALLOT For more information, write 183 on card






















