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Industry margins fall below average

Staff -- Plant Engineering, 1/1/2003

Inflationary pressures for manufacturers of factory operating materials and supplies are on the rise. The problem is that costs are high while the ability to hike prices has been weak. End result: industry margins for 70% of the industries in our marketbasket are below average.

Consider the industry that makes metal fasteners like bolts, nuts, rivets, and washers. Here manufacturing-related margins are at an all-time record low; the margin grade for SIC 3452 is F-. Overall, in October 2002, the industry hiked average product prices by 0.6% from year ago levels. That price hike was pushed by a 0.16% price increase for nonthreaded fasteners, 1.5% for aircraft and aerospace fasteners, and 2% for other formed fasteners.

Unfortunately, price increases will fail to cover a 2.5% manufacturing cost increase in the third quarter of 2002 or a 4.1% anticipated cost hike in the final quarter of 2002. Looking ahead to 2003, price and cost escalation will come back into parity, but the margin damage from 2001 and 2002 will still linger. Upshot: plant engineers will continue to find their fastener suppliers hankering for price relief.

The snapshot of prices, costs, and margins that we take every quarter doesn't show the negotiation opportunities that loom in the future. For example, plant engineers may want to dig deeper for deals when buying ball and roller bearings over the next couple of years. This industry currently suffers from below-average margins, plus costs are rising. But the situation will be changing. In 2002, average prices in SIC 3562 are forecast to rise 0.4% while costs of manufacturing increase 1.8%. That environment favors suppliers at the negotiation table. But in 2003, costs are forecast to rise just 0.7% while average industry prices will rise 1.6%. And in 2004, the table completely turns to favor buyers as costs fall 0.2% and prices continue rising 1.5%.

Price/cost/demand roundup
IndustrySICAverage Product Prices¹ Change, %, During 12-Mo Ending... July 02Average Product Prices¹ Change, %, During 12-Mo Ending... Oct 02Direct Mfg. Costs² and Margins Grade Costs are...Direct Mfg. Costs² and Margins Grade Grade Growth in U.S. End Markets³ Change, %, During 12-Mo Ending... July 02Growth in U.S. End Markets³ Change, %, During 12-Mo Ending... Oct 02
Wood Pallets and Skids2448-1.72-2.36stableD-3.13-2.16
Polishes and Sanitation Goods28420.32-0.19stableD-1.17-0.41
Surface Active Agents2843-0.46-0.93risingF0.702.09
Adhesives and Sealants28911.860.85stableD-0.082.06
Lubricating Oils and Greases29923.291.82stableA-1.69-0.65
Rubber and Plastics Hose and Belting30521.710.51stableC-1.690.61
Abrasive Products3291-0.24-0.43stableF-3.69-0.65
Steel Wire and Related Products3315-1.19-0.45fallingF-2.90-2.30
Copper Rolling and Drawing3351-6.70-4.73fallingF-6.23-2.58
Nonferrous Wire Drawing and Insulating3357-4.89-4.63stableF-4.130.31
Heating Equipment, except Electric34330.870.73stableF-2.83-1.91
Fabricated Plate Work, Boiler Shops34430.690.78stableB-7.21-6.25
Bolts, Nuts, Rivets and Washers34520.190.26stableF--3.371.05
Industrial Valves34911.321.27stableA-3.62-2.49
Fluid Power Valves and Hose Fittings34921.051.19stableA-3.62-2.49
Other Valves and Pipe Fittings34942.921.58stableC-3.62-2.49
Miscellaneous Fabricated Wire Products3496-0.06-0.14stableF-2.01-0.60
Fabricated Pipe and Fittings3498-0.32-0.50stableD-3.62-2.49
Ball and Roller Bearings35620.160.34risingD-4.83-3.15
¹ Average product price changes are calculated from the producer price index for each 4-digit SIC (standard industrial classification) industry from the U.S. Bureau of Labor Statistics.
² Analyses of each industry's direct manufacturing cost changes are from Thinking Cap Solutions, Inc.'s proprietary Industry Cost Escalation (ICE) model. The "grade" indicates that recent price/cost changes have produced record high (A+) margins to aver age margins (C) to record low (F-) margins for the average producer in an industry. Grades of A to A+ mean plant engineers may be able to strike a better bargain with suppliers and better control plant costs.
³ Growth in U.S. end markets data are from the ICE model and are estimates of output for the domestic end markets which purchase a given industry's products. All data prepared and presented by Thinking Cap Solutions, Inc., Port Angeles, WA (telephone: 360-452-6159; e-mail: ebaatz@ice-alert.com).

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