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Model tells vastly different stories

Staff -- Plant Engineering, 11/1/2002

A new cost model from Thinking Cap Solutions shows a distinct dichotomy has emerged in the industries that make plant construction and maintenance supplies. In the table on the right, we see nine industries with a bad grade (F- to D) and five with an A grade for industry margins. That means plant engineers will be facing two very different environments when time for negotiating a new deal arrives.

Buyers of flat glass may find treading carefully to be the best bet when dealing with suppliers. This industry saw its manufacturing costs rise 4.3% over the last six months. Meanwhile, average product prices charged by the flat glass industry declined 2.5%. This cost/price trend has hit manufacturing margins hard. Indeed, to restore margins to average levels requires a solid 5.4% price hike. Suppliers will also be anxious for margin-stabilizing price hikes in the gypsumboard industry, which requires a 9.2% price increase, and the general sawmills industry, which could use a 2.6% upward price correction.

On the flip side, plant managers may find some negotiation leverage when buying hardwood plywood and millwork. The industries that make these products can withstand a 3.4% to 3.8% cut in average prices before margins retreat to average levels. And despite the cost pressures created by steel tariffs, some bargaining opportunities may be found in sheet metal work, steel pipe and tubes, and metal doors. The three industries that make these products could weather average price cuts of 2.3% (for steel pipe) to 1.4% (for sheet metal).

Finally, are we seeing a signal of recovery at last? The end markets that buy refrigeration and heating equipment grew 1.5% in the 12 months ending August 2002. That number sticks out like a night beacon among the long list of declining end markets.

Price/cost/demand roundup
Average Product Prices¹ Average Product Prices¹Direct Mfg. Costs²Direct Mfg. Costs²Growth in U.S. End Markets ³Growth in U.S. End Markets ³
Change, %, During 12-Mo Ending...Change, %, During 12-Mo Ending...and Margins Gradeand Margins GradeChange, %, During 12-Mo Ending...Change, %, During 12-Mo Ending...
IndustrySICMay 02August 02Costs are...GradeMay 02August 02
General Sawmills and Planing Mills2421-0.17-1.84stableD-2.33-1.92
Millwork24312.021.22stableA-3.17-3.12
Hardwood Veneer and Plywood24350.210.41stableA-3.12-2.79
Softwood Veneer and Plywood24363.04-2.38stableD-3.12-2.79
Metal Partitions and Fixtures25420.08-0.50risingF-0.32-1.27
Paints and Allied Products28511.991.61stableB-1.45-0.42
Flat Glass3211-1.76-2.46stableF-4.010.04
Other Structural Clay Products32594.023.96stableA-3.05-3.12
Gypsum Products3275-8.283.63stableD-3.29-3.12
Mineral Wool32960.510.61stableC-4.56-3.49
Steel Pipe and Tubes3317-2.54-0.39risingA-5.63-4.07
Plumbing Fittings and Brass Goods3432-1.35-0.81stableC-3.09-3.01
Metal Doors, Sash and Trim34420.920.68stableB-2.63-2.87
Sheet Metal Work3444-0.510.01risingB-4.58-2.15
Refrigeration and Heating Equipment35850.410.51stableD0.081.48
Current-Carrying Wiring Devices3643-1.45-1.03stableD-5.52-3.57
Noncurrent-Carrying Wiring Devices36441.481.68risingA-5.52-3.57
Commercial Lighting Fixtures3646-0.66-0.28stableF-1.33-1.24
Environmental Controls38220.070.08stableF--1.20-0.68
¹ Average product price changes are calculated from the producer price index for each 4-digit SIC (standard industrial classification) industry from the U.S. Bureau of Labor Statistics.
² Analyses of each industry's direct manufacturing cost changes are from Thinking Cap Solutions, Inc.'s proprietary Industry Cost Escalation (ICE) model. The "grade" indicates that recent price/cost changes have produced record high (A+) margins to average margins (C) to record low (F-) margins for the average producer in an industry. Grades of A to A+ mean plant engineers may be able to strike a better bargain with suppliers and better control plant costs.
³ Growth in U.S. end markets data are from the ICE model and are estimates of output for the domestic end markets which purchase a given industry's products. All data prepared and presented by Thinking Cap Solutions, Inc., Port Angeles, WA (telephone: 360-452-6159; e-mail: ebaatz@ice-alert.com).

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