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Building up the price of materials

Staff -- Plant Engineering, 5/1/2002

Spring has sprung, and producers of building materials are off and running. From January to February, 10 out of 19 industries in our plant construction and maintenance supplies group pushed through price hikes. Two that increased average product prices most dramatically included the softwood plywood industry, with a 4.3% monthly price hike, and gypsum products, with a 1.9% increase.

In many cases, higher tags have a solid cost-based foundation. Average and even seriously below average margins are a common ailment. One coping strategy is to increase prices. In the most extreme case, in order to restore manufacturing-related margins to average levels, the typical manufacturer of gypsumboard would need to push though a price increase of 11.5%. Softwood plywood producers, meanwhile, would require an average price hike of just 1.7% to achieve the same objective.

Some inflation hot spots, however, may be worth fighting. One possible battlefield is the noncurrent-carrying wiring devices industry. In February producers in this industry hit buyers with a 1.3% price increase. But margins in SIC 3644 have been rising steadily since September '00 and now stand well above normal. Price target analysis from Thinking Cap Solutions suggests SIC 3644 can afford to cut tags by 3.2%, which would bring margins back to average levels. Other industries that enjoy above-average margins along with the price cuts that would restore margins to average levels include: millwork, which can withstand a 3.7% average price cut; hardwood plywood, cut 3.2%; paints, cut 5.8%; other structural clay products, cut 5.2%; and metal doors, sash and trim, cut 1.6%.

Price/cost/demand roundup
Average Product Prices¹Direct MFG. Costs²Growth in U.S. End Markets³
Change, %, During 12-Mo Ending...and Margins GradeChange, %, during 12-Mo Ending...
IndustrySICNov 01Feb 02Costs are...GradeNov 01Feb 02
General Sawmills and Planing Mills2421-4.75-1.71stableC-2.04-1.14
Millwork24312.042.29stableA1.691.60
Hardwood Veneer and Plywood24350.46-0.02risingA-1.25-0.93
Softwood Veneer and Plywood2436-3.640.47stableC-1.25-0.93
Metal Partitions and Fixtures25420.810.50stableA0.540.46
Paints and Allied Products28512.372.27risingA-2.64-1.25
Flat Glass32110.66-0.44fallingF-2.03-6.18
Other Structural Clay Products32597.235.59stableA2.081.77
Gypsum Products3275-24.21-17.48stableD-0.61-0.08
Mineral Wool3296-0.95-0.45stableC0.370.63
Steel Pipe and Tubes3317-2.02-3.05stableC-4.91-5.65
Plumbing Fittings and Brass Goods3432-0.83-1.48stableC1.481.39
Metal Doors, Sash and Trim34421.231.09stableB1.301.33
Sheet Metal Work3444-0.02-0.47stableA-0.29-3.52
Refrigeration and Heating Equipment3585-0.050.20stableC-3.54-0.72
Current-Carrying Wiring Devices3643-0.90-1.21stableF0.76-2.70
Noncurrent-Carrying Wiring Devices36442.101.76stableA0.76-2.70
Commercial Lighting Fixtures3646-0.10-0.28stableD0.14-0.11
Environmental Controls38220.120.11stableC0.550.60
¹ Average product price changes are calculated from the producer price index for each 4-digit SIC (standard industrial classification) industry from the U.S. Bureau of Labor Statistics.
²Analyses of each industry's direct manufacturing cost changes are from Thinking Cap Solutions, Inc.'s proprietary Industry Cost Escalation (ICE) model. The "grade" indicates that recent price/cost changes have produced record high (A+) margins to average margins (C) to record low (F-) margins for the average producer in an industry. Grades of A to A+ mean plant engineers may be able to strike a better bargain with suppliers and better control plant costs.
³Growth in U.S. end markets data are from the ICE model and are estimates of output for the domestic end markets which purchase a given industry's products. All data prepared and presented by Thinking Cap Solutions, Inc., Port Angeles, WA (telephone: 360-452-6159; e-mail: ebaatz@ice-alert.com).

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