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Picking on paints

Staff -- Plant Engineering, 11/1/2001

Deflation has a fairly strong grip on suppliers of construction materials. But plant engineers may not want to "settle" for just any price cut. Data from Thinking Cap Solutions' ICE model suggests that several industries share the following economic characteristics: (1) inflation-adjusted margins are above normal, (2) the cost of making a typical unit of output is falling, and (3) industry prices either are falling more slowly than costs or actually rising despite lower costs. That means some industries improved their bottom line at the expense of the customer. So plant engineers may want to push harder for lower prices.

The paint industry (SIC 2851) is a case in point. Thanks to a sharp reduction in U.S.-made raw materials costs, per-unit manufacturing spending fell 3.9% between August 2000 and August 2001. Instead of passing savings along to buyers, producers increased tags for the average paint product by 2.3% in the 12 months ending August 2001.

The result: an inflation-related margin gain of $3.64 for each $100 of product sold. To put margins back to the same level held in August 2000, the industry would have to cut prices by 6.8%. To put margins back to the level held on average over the past five years requires a 3.7% price cut.

Looking at the Plant Engineering price/cost table we see several other opportunities for buyers who want to haggle. Industries where costs are falling and margins are above average include: millwork (SIC 2431), hardwood plywood (SIC 2435), and plumbing fittings (SIC 3432).

Price/cost/demand roundup
IndustrySICAverage Product Prices¹ Change, %, During 12-Mo Ending… May 01Average Product Prices¹ Change, %, During 12-Mo Ending… Aug 01Direct Mfg. Costs² and Margins Grade Costs are...Direct Mfg. Costs² and Margins Grade GradeGrowth in U.S. End Markets³ Change, %, During 12-Mo Ending… May 01Growth in U.S. End Markets³ Change, %, During 12-Mo Ending… Aug 01
General sawmills and planing mills2421-9.60-6.66FallingC-1.18-1.30
Millwork24310.551.03FallingA2.722.71
Hardwood veneer and plywood24351.190.86FallingB0.620.20
Softwood veneer and plywood2436-17.48-6.41StableC0.620.20
Metal partitions and fixtures25420.710.89StableA2.131.82
Paints and allied products28512.242.33FallingB-0.77-1.65
Flat glass32111.151.04StableF22.3212.74
Other structural clay products32596.486.90StableA3.373.25
Gypsum products3275-20.18-25.87StableF-0.060.04
Mineral wood 3296-3.71-3.39StableC1.421.22
Steel pipe and tubes33172.16-0.02FallingC1.28-1.34
Plumbing fittings and brass goods34321.390.15FallingB2.542.50
Metal doors, sash, and trim34421.591.44StableB2.232.25
Sheet metal work34441.040.70StableB19.3912.04
Refrigeration and heating equipment3585-0.25-0.24StableD-3.90-3.95
Current-carrying wiring devices3643-0.69-0.67StableF16.9911.35
Noncurrent-carrying wiring devices36440.981.55StableB16.9911.35
Commercial lighting fixtures36460.700.17StableF2.892.03
Environmental controls38220.320.29FallingC0.910.88
¹ Average product price changes are calculated from the producer price index for each 4-digit SIC (standard industrial classification) industry from the U.S. Bureau of Labor Statistics.
² Analyses of each industry's direct manufacturing cost changes are from Thinking Cap Solutions, Inc.'s proprietary Industry Cost Escalation (ICE) model. The "grade" indicates that recent price/cost changes have produced record high (A+) margins to average margins (C) to record low (F-) margins for the average producer in an industry. Grades of A to A+ mean plant engineers may be able to strike a better bargain with suppliers and better control plant costs.
³ Growth in U.S. end markets data are from the ICE model and are estimates of output for the domestic end markets which purchase a given industry's products.
All data prepared and presented by Thinking Cap Solutions, Inc., Port Angeles, WA (telephone: 360-452-6159; e-mail: ebaatz@ice-alert.com).

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